• 제목/요약/키워드: Waste Pyrolysis Process

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전분을 이용한 폐인조대리석의 재활용 기술에 관한 연구 (Study on Recycling Technology of Waste Artificial Marble using Starch)

  • 유건상
    • 대한화학회지
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    • 제62권6호
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    • pp.433-440
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    • 2018
  • 일반적으로 열분해가 폐인조대리석을 재활용하기 위해 적용되어 왔다. 그러나 기존의 열처리 장치는 폐인조대리석 내부로의 비교적 낮은 열전달 효율을 갖는다. 첨가하여 이 장치는 폴리메틸 메타크릴레이트(polymethyl methacrylate; PMMA)의 부분적 탄화 과정에서 불필요한 가스를 과도하게 생성하고 극히 고온에서의 가열로 인해 인화 위험성이 높다. 본 연구는 위의 문제점을 극복 하고자 폐인조대리석에 전분 용액을 첨가한 후 성형 상태에서의 열처리 공정을 제시한다. 실험 결과, 이 방법은 폐인조대리석의 열분해가 비교적 $350^{\circ}C$의 낮은 온도에서도 상당히 향상 되었음을 보였다. 이외에도 메틸메타 크릴레이트(methyl methacrylate; MMA) 및 ${\alpha}$-알루미나(${\alpha}-Al_2O_3$) 회수에 필요한 안전성 확보 및 에너지를 절감하는 효과를 보였다.

KIER의 열분해유화 공정 기술과 실증플랜트 소개 (Introduction of KIER Pyrolysis Process and 3,000 ton/yr Demonstration Plant)

  • 신대현;전상구;김광호;이경환;노남선;이기봉
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2008년도 춘계학술대회 논문집
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    • pp.479-482
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    • 2008
  • Since late of 2000, KIER has developed a novel pyrolysis process for production of fuel oils from polymer wastes. It could have been possible due to large-scale funding of the Resource Recycling R&D Center. The target was to develop an uncatalyzed, continuous and automatic process producing oils that can be used as a fuel for small-scale industrial boilers. The process development has proceeded in three stages bench-scale unit, pilot plant and demonstration plant. As a result, the demonstration plant having capacity of 3,000 tons/year has been constructed and is currently under test operation for optimization of operation conditions. The process consisted of four parts ; feeding system, cracking reactor, refining system and others. Raw materials were pretreated via shredding and classifying to remove minerals, water, etc. There were 3 kind of products, oils(80%), gas(15%), carbonic residue(5%). The main products i.e. oils were gasoline and diesel. The calorific value of gas has been found to be about 18,000kcal/$m^3$ which is similar to petroleum gas and shows that it could be used as a process fuel. Key technologies adopted in the process are 1) Recirculation of feed for rapid melting and enhancement of fluidity for automatic control of system, 2) Tubular reactor specially-designed for heavy heat flux and prevention of coking, 3)Recirculation of heavy fraction for prevention of wax formation, and 4) continuous removal & re-reaction of sludge for high yield of main product (oil) and minimization of residue. The advantages of the process are full automation, continuous operation, no requirement of catalyst, minimization of coking and sludge problems, maximizing the product(fuel oil) yield and purity, low initial investment and operation costs and environment- friendly process. In this presentation, background of pyrolysis technology development, the details of KIER pyrolysis process flow, key technologies and the performances of the process will be discussed in detail.

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표고버섯 농가 부산물 폐배지 기반 바이오차의 이산화탄소 흡착 연구 (Carbon Dioxide Adsorption Study of Biochar Produced from Shiitake Mushroom Farm by-product Waste Medium)

  • 송규섭;김진성;박주형;노영훈;최영찬;이영주;이규복
    • 신재생에너지
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    • 제20권1호
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    • pp.135-144
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    • 2024
  • The present study investigated waste medium from a domestic shiitake mushroom farm, which was pyrolyzed to produce biochar. The yield rate of the biochar was compared after exposure to various pyrolysis temperature conditions, and the characteristics of the produced biochar were analyzed. The present study focused on the carbon dioxide (CO2) adsorption capacity of the resulting biochar. The CO2 adsorption capacity exhibited a correlation with the pyrolysis temperature of the biochar, with increasing temperatures resulting in higher CO2 adsorption capacities. Brunauer-Emmett-Teller (BET) analysis showed that the CO2 adsorption capacity was related to the surface area and pore volume of the biochar. Calcium is added to the process of producing mushroom medium. Experiments were performed to investigate the CO2 adsorption capacity of the biochar from the waste medium with the addition of calcium. In addition, CO2 adsorption experiments were conducted after the pyrolysis of kenaf biochar with the addition of calcium. The results of these experiments show that calcium affected the CO2 adsorption capacity.

Manufacture of Ultra Fine CuO Powder from Waste Copper Chloride Solution by Spray Pyrolysis Process

  • Yu, Jae-Keun;Ahn, Zou-Sam;Sohn, Jin-Gun
    • 대한전자공학회:학술대회논문집
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    • 대한전자공학회 2001년도 The 6th International Symposium of East Asian Resources Recycling Technology
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    • pp.165-170
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    • 2001
  • The main purpose of this study is to generate a fine copper oxide powder of high purity, with a compact structure and a uniform particle size by a spray pyrolysis process. The raw material is a waste copper chloride solution formed in the manufacturing process of Print Circuit Board (PCB). This study also examines the influences of various factors on the properties of the generated powder. These factors include the reaction temperature, the inflow speed of the raw material solution, the inflow speed of the air, the size of the nozzle tip, and the concentration of the raw material solution. It is discovered that, as the reaction temperature increases from 80$0^{\circ}C$ to 100$0^{\circ}C$ , the particle size of the generated powder increases accordingly, and that the structure of the powder becomes much more compact. When the reaction temperature is 100$0^{\circ}C$, the particle size of the generated powder increases as the concentration of copper in the raw material solution increases to 40g/l, decreases as the concentration increases up to 120g/l, and increases again as the concentration reaches 200g/1. In the case of a lower concentration of the raw material solution, the generated powder appears largely in the form of CuO. As the concentration increases, however, the powder appears largely in the form of CuCl. When the concentration of copper in the raw material solution is 120g/1, the particle size of the generated powder increases as the inflow speed of the raw material solution increases. When the concentration of copper in the raw material solution is 120g/1, there is no evident change in the particle size of the generated powder as the size of the nozzle tip and the air pressure increases. When the concentration is 40g/1, however, the particle size keeps increasing until the air pressure increases to 0.5kg/$\textrm{cm}^2$, but decreases remarkably as the air pressure exceeds 0.5kg/$\textrm{cm}^2$.

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리싸이클 CFRP 적용 C/C 복합재료 제조 및 특성 연구 (Study of Manufacturing Process and Properties of C/C Composites with Recycled Carbon Fiber Reinforced Plastics)

  • 김세영;한인섭;방형준;김수현;성영훈;이슬희
    • Composites Research
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    • 제35권4호
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    • pp.242-247
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    • 2022
  • 본 연구는 기존의 폐CFRP를 재활용하여 얻은 재생 탄소섬유를 다시 CFRP 제조에 활용하는 대신 탄소를 모재로 구성하는 탄소/탄소 (Carbon/Carbon, C/C) 복합소재를 제조하는 원료로 활용하기 위한 것이다. 먼저 일반적으로 많이 활용되는 에폭시수지 복합재료의 열분해 공정에 산화-불활성 분위기 변환 기술을 적용하여 1~2% 수준의 잔탄률을 19%까지 향상시켰으며, 이를 통해 에폭시수지 활용 C/C 복합재료 제조 가능성을 확인하였다. 다만, 산화-불활성 분위기 제어를 통한 열분해 공정으로 얻은 탄소의 경우 산소결합도가 높아 추후 개선 연구가 필요한 것으로 나타났다. 또한, 폐CFRP를 열분해 열처리 후 파쇄 및 해쇄 공정을 통해 단섬유 C/C 복합재료 시험편을 제조하였으며 이에 대한 기계적 물성 평가를 통해 최적 공정 조건을 도출하였다.

열플라즈마에 의한 폐타이어의 열분해 공정에서 가연성 가스 생성 (Combustible gas production from waste tire pyrolysis process by thermal plasma)

  • 최경수;박동화
    • 청정기술
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    • 제5권1호
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    • pp.42-48
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    • 1999
  • 폐타이어는 환경 문제와 관련하여 오염과 재활용의 양면성을 지니고 있다. 이와 같은 폐타이어를 재활용의 측면에서 고온의 열플라즈마를 이용하여 열분해하여 가연성 가스로의 전환을 시도하였다. 폐타이어를 산소가 배제된 상태에서 열분해하여 $CH_4$, $C_2H_2$, $C_4H_{10}$등과 같은 저분자량의 탄화수소가 주성분인 가연성 가스가 다량 발생함을 GC를 이용하여 확인할 수 있었다. 타이어의 공급량이 증가할수록 가연성 가스의 구성에서 $CH_4$의 비율이 증가하였으며, 플라즈마 전력이 증가할수록 $C_2H_2$가 증가함을 확인하였다. 발생가스는 $C_4H_{10}$ 또는 $C_2H_2$등의 탄화수소가 주를 이루었으며 그 비율은 70%이상이었다. 한편 char의 온도에 따른 질량 감소 경향을 TG로 분석하여 열플라즈마 내에서 타이어의 열분해 경향을 간접적으로 유추할 수 있었다.

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열 플라즈마를 이용한 뼈 폐기물 소각 기술 (Incineration Technology of Bone Waste Using Thermal Plasma)

  • 김우형;김봉수;한상원;기호범;채재우
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2006년도 제33회 KOSCO SYMPOSIUM 논문집
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    • pp.15-19
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    • 2006
  • The meat consumption produces a lot of bone waste everyday. Dumping bone waste without treatment results into environmental hazards. Conventional treatment by pyrolysis is slow, inefficient and produces hazardous by-products. In the work, an investigation of bone waste incinerated using thermal plasma technology is presented. A high temperature arc plasma torch operated at 33 kW was employed for the experiments. Bone waste was incinerated to remove the infectious organic matter and to vitrify the inorganic matter using plasma torch. Bone waste was reduced its 2/3 weight after the treatment. The process was highly efficient, economical, convenient, and fuel free. This method could be used as an alternative method for disposal of bone waste, small infectious animals, hazardous hospital waste, etc.

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