• Title/Summary/Keyword: Waste Gypsum

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Recovery and Refining Process of Gypsum from Waste Plaster Board

  • Song, Young-Jun;Hiroki Yotsumoto
    • Resources Recycling
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    • v.10 no.6
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    • pp.43-52
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    • 2001
  • This study was conducted to obtain granular crystalline gypsum that can be used as raw material for Plaster boards or cements from waste Plaster board. Gypsum could be Preferentially disintegrated to gypsum needle in $10\mu\textrm{m}$ or less size by hydration after the dehydration of crushed waste Plaster board. The finer the gypsum needle, it is easier to remove coarse impurities and to recover the gypsum needle. The optimum conditions for obtain the finer gypsum size were dehydration rate of 75~85%, solid concentration at hydration of 10~15%, agitation speed of 250~400 rpm, crushing size before dehydration of 2 cm or less. Gypsum of 98.21% grade was recovered with 99.0% yield as the undersize of 325 mesh wet screening followed by the dehydration-hydration process performed at the conditions of dehydration rate of 80%, solid concentration at hydration of 15%, agitation speed of 300 rpm, crushing size before dehydration of 2 cm or less. After the recrystallization of recovered gypsum, Plate-like gypsum of $151\mu\textrm{m}$ size with 99.49% grade was obtained as the oversize of 270 mesh in a wet screening.

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Geotechnical Properties and Environmental Effect of Waste Gymsum (폐석고의 공학적 특성 및 환경적 영향 분석에 관한 연구)

  • 신은철;오영인;이희재
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 1999.10a
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    • pp.90-94
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    • 1999
  • Waste gypsum is produced about 2.6million tons per year as a by-product in the process of TiO$_2$production. Geotechnical properties such as natural water content, specific gravity, Atterberg limits were determined to figure out the engineering characteristics waste gypsum. Grain-size distribution, compaction, CBR tests, and unconfined compression test for various mixing ratios between waste gypsum and decomposed granite soil 8t dredged soil. The environmentally adverse effect for mixed specimen with waste gypsum is far below than those of regulatory requirement.

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Recover of gypsum from waste plaster board and the refining process

  • Song, Young-Jun;Hiroki Yotsumoto
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.342-348
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    • 2001
  • This study was conducted to obtain granular crystalline gypsum that can be used as raw material for plaster boards or cements from waste Plaster board. We could disintegrate preferentially gypsum to gypsum needle in 10${\mu}{\textrm}{m}$ or less size among the contents of waste plaster board (gypsum, paper, fiber, and inorganic material .etc.) by hydration afterwards the dehydration of crushed waste plaster board. In this case, the optimum conditions for minimizing the size of gypsum were dehydration rate of 75%~ 85%, hydration concentration of 10~20%, agitation speed of 250~400rpm, crushing size of 2cm or less. Gypsum of 98.21% grade was recovered with 99.0% yield from under screenings of 325mesh wet screening which followed by the dehydration-hydration process performed in the conditions of dehydration rate of 80%, hydration concentration of 15%, agitation speed of 300rpm, crushing size of 2cm or less. Subsequently, Plate-like Crystalline gypsum of is 151${\mu}{\textrm}{m}$ size and the grade of 99.49% with the Yield of 98.0% from the upper screenings of 270mesh wet screening carried out after the re-crystallization of the recovered gypsum needle slurry.

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Preparation of Calcium Sulfate Hemihydrate Using Stainless Refinery Sludge and Waste Sulfuric Acid

  • Eun, Hee-Tai;Ahn, Ji-Whan;Kim, Hwan;Kim, Jang-Su;Sung, Ghee-Woong
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.432-436
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    • 2001
  • In this study, calcium sulfate(gypsum) powder was obtained using waste sulfuric acid and stainless refinery sludge by- produced from chemical reagent and the iron industry, by the neutralization of waste sulfuric acid. As variables for the experiment the mole ratio of the H$_2$SO$_4$ : Ca(OH)$_2$, the pH, the reaction temperature and time, the amount of catalyst were used. The crystal shape and microstructure of obtained powder were observed by XRD and SEM, and the thermal property was investigated by DTA. As the NaCl is added 0~20wt% as a catalyst to the H$_2$SO$_4$ : Ca(OH)$_2$, system it can be found that the crystal shape goes through the processes as follows : gypsum dihydratlongrightarrowgypsum hemihydrate+gypsum dihydratelongrightarrowgypsum hemihydrate. And gypsum hemihydrate is $\beta$-type as the result of DTA. As waste sulfuric acid and stainless refinery sludge were used, the pH of reacted solution (which was 0.8) was rapidly raised up to 8~9 by the addition of stainless sludge and gypsum dihydrate was produced as a by-product. Therefore, it was found that stainless refinery sludge is sufficiently applicable for the neutralization of waste sulfuric acid.

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The Study on the Development of Construction Materials with Chemical By-product Gypsum (부생석고를 이용한 건설재료 활용화 방안 연구)

  • 조병완;김영진;황의민
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.351-354
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    • 2000
  • In recent years, the world development of alternative construction materials is associated with disposal problems of waste materials as a result of industrial activities. Technologies of refining gypsum to several gypsum modifications ($\alpha$ and $\beta$-hemihydrate) which can be used as construction material in a large scale do actually exist or are under development. This paper provides a technical and economic perspective of the waste gypsum treatment. Especially, several applications particularly of $\alpha$-hemihydrate will be presented, e.g. artificial gypsum aggregate and light-weight masonry units.

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Rheological Studies, Physico-Mechanical Properties, Thermal Properties and Morphology of PVC/Waste-Gypsum Composites

  • Nguyen, Vu-Giang;Kang, Hae-Jun;Kang, Sang-Yong;Jung, Da-Woon;Ko, Jin-Whoan;Thai, Hoang;Do, Quang-Tham;Kim, Myung-Yul
    • Composites Research
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    • v.27 no.3
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    • pp.115-121
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    • 2014
  • The effect of addition of gypsum on the rheology, physico-mechanical properties, thermal properties and morphology development of polymer composites based on polyvinyl chloride (PVC) and waste-gypsum with and without methylene-butadiene-styrene (MBS) has been studied. It was shown that the replacement of gypsum for methylene-butadiene-styrene (MBS) component in PVC/gypsum polymer composites enhanced the tensile strength and stiffness of composites, but gradually decreased its impact strength. The observation of morphology, the results of the physico-mechanical properties and thermal properties proved simultaneously that PVC/gypsum composite with the waste-gypsum content of 22.56 wt% reached the optimum results among five kinds of PVC/gypsum polymer composite materials investigated.

Application of Recycled Gypsum on Alkali Soil for Improving Agricultural Productivity in China

  • Akio, Tokuumi;Tsureyasu, Yanagi;Sun, Yi;Gao, Yushan;Zhao, Xiezhe
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.102-105
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    • 2001
  • Gypsum has been known as a prominent material for improving alkali soil, and this material can be supplied easily in large scale by recycling waste gypsum plasterboard from construction and demolition sites in advanced countries. In April 2000, in the part of western Jilin Province in China, where alkali soil spread vastly, we conducted a cultivating experiment of corn and rice after treating with granule recycled waste gypsum at six alkali soil fields which total area were 14000$m^2$. We confirmed that pH of soil decreased in a short period and alkali soil changed soft a desirable condition for farm work, and furthermore, gypsum caused to accelerate the growth of a plant, both corn and rice.

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An Experimental Study on the Properties of Concrete Using the Waste Gypsum (폐석고를 시멘트 대체재로 활용한 콘크리트의 특성에 관한 실험적 연구)

  • Kim, Nam Wook;Song, In;Park, Rae Seon;Bae, Ju Seong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.11 no.2
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    • pp.69-76
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    • 2007
  • As amount of waste matter rapidly increases with fast growth of cities and industry, how to dispose them has arisen as an important problem. Current policy of the government on disposal of waste is repressing generation of waste itself and in case of already generated waste, resource cycle waste management system that recycles waste after proper environmental process is getting established. Therefore recycling of waste and industrial by-products is rising hugely. One of largely wasted matters is waste gypsum, which was categorized as designated waste but changed to general since 1994. Due to disposal cost and lack of impurities removal technology, recycling of it was quite low. However, as impurities removal technology using semi-dried desulfurization process is developed lately, study on recycling of waste gypsum is going on lively. This study examines possibility of utilizing waste gypsum as alternative for concrete cement and analyzed attributes of waste gypsum before and after ball mill process to find out proper alternation ratio, and conducted strength and property tests on concrete subject whose percentage of cement use is substituted with 0, 5.0, 7.5, 10.0 and 12.5% of waste gypsum.

Treatment Characteristics of Fluoride Wastewater by Waste Gypsum as a Precipitant (폐석고 침전제를 이용한 불소폐수 처리특성)

  • Kim, Sung-Joon;Jeon, Yong-Tae;Won, Chan-Hee
    • Journal of Korean Society on Water Environment
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    • v.26 no.6
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    • pp.919-925
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    • 2010
  • The features of precipitating reaction of fluoride have been examined by employing waste gypsum as a precipitant. The major component of waste gypsum was examined to be CaO with minor components of $SO_3$, $SiO_2$. In the experimental condition, the precipitating reaction of fluoride progressed rapidly within a few minutes after the reaction started and reached its equilibrium in 10 minutes. Kinetic analysis showed that the precipitating reaction of fluoride generally followed a first Oder and second Oder with decreasing rate constant with the initial dosage of precipitant. XRD analysis showed that the crystalline structure of precipitate was mainly $CaF_2$ with partly $Ca_5(PO_4)_3(OH)$.

Engineering Properties of Zero-Cement Mortar with Variation Replacement Ratio of Incineration Waste Ash and Gypsum (석고종류 및 소각장애시 치환율 변화에 따른 고로슬래그 미분말 활용 무시멘트 모르타르의 공학적 특성)

  • Park, Jun Hui;Huang, Jin Guang;Kim, Jun Ho;Jo, Man Ki;Han, Min cheol;Han, Cheon Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.222-223
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    • 2014
  • In this study, industrial by-products including blast furnace slag, incineration ash and waste gypsum were used with recycled fine aggregates to manufacture the zero-cement mortar.The replacement ratio of dihydrate gypsum and anhydrite gypsum was fixed as 0 and 10%, the replacement ratio fo WA1 was fixed as 0.5% and 1.0%, respectively. It could be identified that when the replacement of gypsum was 10% and WA1 of 1.0%, the strength could be in the range of normal strength.

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