• Title/Summary/Keyword: Waste Gas Heat Recovery

Search Result 97, Processing Time 0.026 seconds

An Experimental Study on Heat Transfer Performance of Fluidized Bed Heat Exchanger for Heat Recovery from Multi-Heat Sources (다중열원 열회수형 유동층 열교환기의 전열성능에 대한 실험적 연구)

  • Park, Sang-Il;Ko, Chang-Bok;Lee, Young-Soo
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.29 no.2
    • /
    • pp.57-62
    • /
    • 2017
  • The heat transfer performance of a multi-heat-source fluidized bed heat exchanger was analyzed. The fluidized bed heat exchanger examined in this study can simultaneously recover the waste heat from gas, water vapor, and hot water. The effects of waste water flow rate, gas flow rate, and cooling water flow rate were examined to find their experimental correlations with the heat transfer coefficient. A computer program using the correlations was developed in this study to predict the thermal performance of the fluidized bed heat exchanger. The calculated heat transfer rates of gas, water vapor, waste water, and cooling water were compared with the measured values. It was found that the error of the calculated values was less than 12%.

A Study on the Engineering Design for 20kW-Grade Waste Gas Heat Recovery (20kW급 폐열회수 시스템 공정 설계에 관한 연구)

  • Kim, Kyoung Su;Bang, Se Kyoung;Jeong, Eun Ik;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.17 no.4
    • /
    • pp.91-96
    • /
    • 2018
  • This study is collects design data through the process design of the organic Rankine cycle, which can produce 20kW of electric power through the recovery of waste heat. In this study, the simulation was conducted by using APSEN HYSYS in order to make the model for the process design of the 20kW class waste heat recovery system. For the thermodynamic model, the test was conducted with hot water as the heat source, with the water steam used as the cooling water for the cooler and the refrigerant R245fa in the cycle. In Case 1 and Case 2, it was expected and found that the cycle efficiency was 10.6% and that 36.86kw was produced, considering the margin of 84% of 20kW. In Case 3 and Case 4, it was expected and found from the simulation that the cycle efficiency was 12% and that 30.0kw was produced, considering the margin of 84% of 20kW.

A Study on the Engineering Design for 250kW-Grade Waste Gas Heat Recovery (250kW급 폐열회수 시스템 공정설계에 관한 연구)

  • Kim, Kyoung Su;Bang, Se Kyoung;Seo, In Ho;Lee, Sang Yun;Jeong, Eun Ik;Yi, Chung Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.5
    • /
    • pp.90-95
    • /
    • 2019
  • This study aims to gain the design data through the process design of the organic Rankine cycle, which can produce 250kW of electric power through waste heat recovery. In this study, a simulation was conducted using APSEN HYSYS to make the model for the process design of the 250kW-class waste heat recovery system. For the thermodynamic model, the test was conducted with hot water as the heat source, the water steam as the cooling water for the cooler, and the refrigerant R245FA in the cycle. In the final design, it was expected and found from the simulation that the cycle efficiency was 12.62% and that 250kW of power was produced considering the margin of 80%.

A Thermodynamic Study on Exhaust Heated Gas Turbine Cycle (연소기 후치 가스터빈에 관한 열역학적 연구)

  • Park, J.K.;Ohu, S.C.;Yang, O.Y.
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.2 no.6
    • /
    • pp.18-28
    • /
    • 1994
  • An exhaust-heated gas turbine cycle equipped with a waste heat recovery boiler and ammonia absorption-type refrigerator using waste heat is newly devised and analyzed. The general performance of this cycle is compared with that of the conventional gas turbine cycle. This cycle shows a potential high efficiency. When 1500K of gas turbine inlet temperature the efficiency is 53 percent as compared to 45 percent for a conventional combined cycle. Suction cooling of this cycle leads to improve the thermal efficiency and the specific output.

  • PDF

A Optimization of the ORC for Ship's Power Generation System (해수 온도차를 이용한 선박의 ORC 발전 시스템 최적화)

  • Oh, Cheol;Song, Young-Uk
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.36 no.5
    • /
    • pp.595-602
    • /
    • 2012
  • In this study, for the purpose of reduction of $CO_2$ gas emission and to increase recovery of waste heat from ships, the ORC (Organic Rankine Cycle) is investigated and offered for the conversion of temperature heat to electricity from waste heat energy from ships. Simulation was performed with waste heat from the exhaust gasse which is relatively high temperature and cooling sea water which is relatively low temperature from ships. Various fluid is used for simulation of the ORC system with variable temperature and flow condition and efficiency of system and output power is compared. Finally, 2,400kW output power is obtained by system optimization of the preheater and reheater utilizing waste heat form sea water cooling system.

A Preliminary Study on Direct Ethanol SOFC for Marine Applications

  • Bo Rim Ryu;To Thi Thu Ha;Hokeun Kang
    • Journal of Navigation and Port Research
    • /
    • v.48 no.2
    • /
    • pp.125-136
    • /
    • 2024
  • This research presents an innovative integrated ethanol solid oxide fuel cell (SOFC) system designed for applications in marine vessels. The system incorporates an exhaust gas heat recovery mechanism. The high-temperature exhaust gas produced by the SOFC is efficiently recovered through a sequential process involving a gas turbine (GT), a regenerative system, steam Rankine cycles, and a waste heat boiler (WHB). A comprehensive thermodynamic analysis of this integrated SOFC-GT-SRC-WHB system was performed. A simulation of this proposed system was conducted using Aspen Hysys V12.1, and a genetic algorithm was employed to optimize the system parameters. Thermodynamic equations based on the first and second laws of thermodynamics were utilized to assess the system's performance. Additionally, the exergy destruction within the crucial system components was examined. The system is projected to achieve an energy efficiency of 58.44% and an exergy efficiency of 29.43%. Notably, the integrated high-temperature exhaust gas recovery systems contribute significantly, generating 1129.1 kW, which accounts for 22.9% of the total power generated. Furthermore, the waste heat boiler was designed to produce 900.8 kg/h of superheated vapor at 170 ℃ and 405 kP a, serving various onboard ship purposes, such as heating fuel oil and accommodations for seafarers and equipment.

Design of a Swash Plate Type of Steam Expander for Waste Heat Recovery (폐열 회수용 사판식 스팀 팽창기 설계)

  • Kim, Hyun-Jae;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.23 no.5
    • /
    • pp.313-320
    • /
    • 2011
  • For a steam Rankine cycle to recover waste heat from the exhaust gas of an Internal combustion engine, a swash plate type of expander as a power conversion unit has been designed. Numerical simulation has been carried out to estimate the performance of the designed expander. With the steam pressure and temperature of 35 bar and $300^{\circ}C$ at the expander inlet, respectively, the expander was estimated to produce the shaft power output of about 2.67 kW from the exhaust gas waste heat of 25.2 kW. The expander output increased almost linearly with the amount of exhaust gas waste heat in the range of from 5~40 kW, and the expander and Rankine cycle efficiencies showed gradual decreases in the ranges of 72.2%~69.5% and 10.8%~10.4%, respectively.

A Study on the Heat Recovery Performance of Water Fludized-Bed Heat Exchanger (물유동층 열교환기의 열회수성능 연구)

  • 김한덕;박상일;이세균
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.15 no.8
    • /
    • pp.690-696
    • /
    • 2003
  • This paper presents the heat recovery performance of water fluidized-bed heat exchanger. Temperature and humidity ratio of waste gas are considered as important parameters in this study. Therefore, the heat recovery rate through water fluidized-bed heat exchanger for exhaust gases with various temperatures and humidity ratios can be estimated from the results of this study. Mass flow ratio (the ratio of mass flow rate of water to that of gas) and temperature of inlet water are also considered as important operating variables. Increase of heat recovery rate can be obtained through either high mass flow ratio or low temperature of inlet water with resultant low recovered temperature. The heat recovery performance with the mass flow ratio of about up to 10 has been investigated. The effect of number of stages of water fluidized-bed on the heat recovery performance has been also examined in this study.

Experimental Study on Thermoelectric Generator Performance for Waste Heat Recovery in Vehicles (자동차 배기폐열 회수용 열전발전 시스템의 성능에 관한 연구)

  • Lee, Dae-Woong
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
    • /
    • v.26 no.6
    • /
    • pp.287-293
    • /
    • 2014
  • Internal combustion engines release 30~40% of the energy from fossil fuels into the atmosphere in the form of exhaust gases. By utilizing this waste heat, plenty of energy can be conserved in the auto industry. Thermoelectric generation is one way of transforming the energy from engine's exhaust gases into electricity in a vehicle. The thermoelectric generators located on the exhaust pipe have been developed for vehicle applications. Different experiments with thermoelectric generators have been conducted under various test conditions as following examples: hot gas temperature, hot gas mass flow rate, coolant temperature, and coolant mass flow rate. The experimental results have shown that the generated electrical power increases significantly with the temperature difference between the hot and the cold side of the thermoelectric generator and the gas flow rate of the hot-side heat exchanger. In addition, the gas temperature of the hot-side heat exchanger decreases with the length of the thermoelectric generator, especially at a low gas flow rate.

Hydrodynamic and Heat Transfer Studies in Riser System for Waste Heat Recovery using Chalcopyrite

  • Popuri, Ashok Kumar;Garimella, Prabhakar
    • Korean Chemical Engineering Research
    • /
    • v.56 no.2
    • /
    • pp.252-260
    • /
    • 2018
  • Energy, a critical input, is to be efficiently managed via waste heat recovery and energy reuse for the economic viability of a process industry. In particular, cement manufacture demands a huge quantum of energy, for the necessary reactions. Huge amounts of hot effluent gases are generated. Energy recovery from these waste gases is an area that is of contemporary research interest. Now, about 75% of total heat recovery takes place in the riser of the suspension pre-heater system. This article deals with the hydrodynamic and heat transfer aspects of riser typically used in the cement industry. An experimental apparatus was designed and fabricated with provision for the measurement of gas pressure and solid temperatures at different heights of the riser. The system studied was air - chalcopyrite taken in different particle sizes. Acceleration length ($L_A$) determined at different parametric levels was fitted to an empirical correlation: $L_A/d_t=4.91902(d_p/d_t)^{0.10058}(w_s/w_g)^{-0.11691}(u_g{\mu}_g/d_t^2g{\rho}_g)^{0.28574}({\rho}_p/{\rho}_g)^{0.42484}$. An empirical model was developed for Nusselt number as a function of Reynolds and Prandtl numbers using regression analysis: $Nu=0.40969(Re_p)^{0.99953}(Pr)^{0.03569}$.