• Title/Summary/Keyword: Wall-injection

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Effect of Convex Wall Curvature on Three-Dimensional Behavior of Film Cooling Jet

  • Lee, Sang-Woo;Lee, Joon-Sik;Keon Kuk
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1121-1136
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    • 2002
  • The flow characteristics of film coolant issuing into turbulent boundary layer developing on a convex surface have been investigated by means of flow visualization and three-dimensional velocity measurement. The Schlieren optical system with a spark light source was adopted to visualize the jet trajectory injected at 35° and 90° inclination angles. A five-hole directional pressure probe was used to measure three-dimensional mean velocity components at the injection angle of 35°. Flow visualization shows that at the 90° injection, the jet flow is greatly changed near the jet exit due to strong interaction with the crossflow. On the other hand, the balance between radial pressure gradient and centrifugal force plays an important role to govern the jet flow at the 35° injection. The velocity measurement shows that at a velocity ratio of 0.5, the curvature stabilizes downstream flow, which results in weakening of the bound vortex structure. However, the injectant flow is separated from the convex wall gradually, and the bound vortex maintains its structure far downstream at a velocity ratio of 1.98 with two pairs of counter rotating vortices.

Injection Molding for a Ultra Thin-Wall Part using Induction Heating (고주파 유도가열을 사용한 초박육 플라스틱 제품의 사출성형)

  • Park, Keun;Choi, Sun;Lee, Se-Jik;Kim, Young-Seog
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.481-487
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    • 2008
  • Rapid mold heating has been recent issue to enable the injection molding of thin-walled parts or micro/nano structures. Induction heating is an efficient way to heat material by means of an electric current that is caused to flow through the material or its container by electromagnetic induction. It has various applications such as heat treatment, brazing, welding, melting, and mold heating. The present study covers an experimental investigation of induction heating in order to rapidly raise the mold temperature. It is observed that the mold surface temperature is raised up to $200^{\circ}C$ in 2 seconds. This induction heating is applied to injection molding of a flexspline for a plastic harmonic drive, which has difficulty in cavity filling because its minimum thickness is only 0.35 mm. The induction heating is then successfully implemented on this ultra-thin wall molding by raising the mold surface temperature around the glass-transition temperature of the molding material.

Film Cooling Characteristics with Straight-Slot Coolant Injection by Numerical Study (직선슬롯 분사유동에 의한 막냉각의 열유동 특성에 대한 수치적 연구)

  • Rho, Suk-Man;Son, Chang-Ho;Lee, Geun-Sik
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.359-366
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    • 2000
  • A numerical study has been performed for the 2-dimensional film cooling employed in the cooling of hot components such as gas turbines. The flow and heat transfer characteristics are numerically simulated using FLUENT software. Blowing ratios vary from 0.25 to 5.0 and coolant injection angles vary from $15^{\circ}\;to\;60^{\circ}\;in\;15^{\circ}$ increment. The result shows that, for all cases, there exists a blowing ratio which maximizes film cooling effect (measured by the distance from the slot exit to the downstream wall location at which temperature increases to 900 K) for a given injection angle. It is also observed that the film cooling effectiveness decreases when downstream wall is sunk or lifted. The simulation has been performed using both constant properties and temperature dependent variable properties. It is found that the cases with constant properties overestimate the film cooling effect considerably.

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Molding Stability of Hydro-Mechanical High Speed Injection Molding for Thin-Wall(0.3mm) LGP (박판(0.3mm) 도광판 성형을 위한 유압식 고속사출성형의 성형 안정성 연구)

  • Hwang, C.J.;Kim, J.S.;Oh, J.G.;Jeong, C.;An, H.J.;Heo, Y.M.;Kim, J.D.;Yoon, K.H.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.657-661
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    • 2008
  • Recently, products of electronic industry and related parts are required to have the thickness thinner and thinner to reduce the part weight. To go with this trend, LGP(light guide plate) of LCD-BLU(Liquid Crystal Display-Back Light Unit: It is one of kernel parts of LCD) for cell phone has the thickness of ${\sim}0.3mm$ and the battery case of cell phone has ${\sim}0.25mm$. Accordingly, high speed injection molding is required to mold products which have thinner parts. To achieve high speed injection and proper control of hydraulic unit, various design was applied to conventional injection unit. In the present paper, we concentrated on the molding stability of hydro-mechanical high speed injection machine to make an LGP of 0.3mm thickness.

Experimental Study of Flow Near a Flat Plate Around a Row of Inclined Jets (평판 상에서 경사 분류열 부근의 유동에 대한 실험적 연구)

  • Kim, Eun-Young
    • Journal of the Korean Society of Mechanical Technology
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    • v.13 no.2
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    • pp.39-44
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    • 2011
  • An experimental method, based upon wall visualizations, has been developed to observe air flow near a plane wall around a row of five $45^{\circ}$ inclined jets discharging into a cross stream. This study concerns the variation of injection rate R which is one of the most important parameters governing this flow type. The Results are concentrated on the spatial evolution of two lobes with R. These structures are fastened to jets downstream edge and exist for very low injection rate values which are an indication of jets takeoff at the immediate downstream of injection orifices. The velocity rate of 0.42 marks a change in the structure alimentation system.

A Study on the Ground Improvement Effect with Grouting in Backside of Retaining Wall (흙막이 벽체 배면 그라우팅 시 지반보강 효과에 관한 연구)

  • Chu, Ickchan;Byun, Yoseph;Baek, Seungin;Chun, Byungsik
    • Journal of the Korean GEO-environmental Society
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    • v.13 no.10
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    • pp.77-83
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    • 2012
  • Recently, excavations using propped walls were popularized in downtown due to reduced settlement of nearby structures. These excavations is induced strain to propped walls or settlement in near ground. In this study, the ground reinforcing effect was proven using NDS, which is an inorganic injection material. Injection tests were performed to compute optimum injection pressure and volume. Next, calibration chamber tests were performed by using computed injection pressure and volume, and wall behaviour was examined for overburden pressures of 50kPa and 150kPa. Ground reinforcing effect was shown when the material behind the propped wall was grouted. From test results, optimum injection pressure was 350kPa and the optimum volume was 10L considering economics. Calibration chamber test results show that after the material was grouted, the maximum settlement was reduced to 19% of the non-grouted condition. For overburden pressures of 50kPa and 150kPa behind the wall, the settlement of the wall increased by 58% and 57% when compared to the case of no overburden pressure.

Internal Flow Dynamics and Regression Rate in Hybrid Rocket Combustion

  • Lee, Changjin
    • International Journal of Aeronautical and Space Sciences
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    • v.13 no.4
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    • pp.507-514
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    • 2012
  • The present study is the analyses of what has been attempted and what was understood in terms of improving the regression rate and enlarging the basic understanding of internal flow dynamics. The first part is mainly intended to assess the role of helical grain configuration in the regression rate inside the hybrid rocket motor. To improve the regression rate, a combination of swirl (which is an active method) and helical grain (which is a passive method) was adopted. The second part is devoted to the internal flow dynamics of hybrid rocket combustion. A large eddy simulation was also performed with an objective of understanding the origin of isolated surface roughness patterns seen in several recent experiments. Several turbulent statistics and correlations indicate that the wall injection drastically changes the characteristics of the near-wall turbulence. Contours of instantaneous streamwise velocity in the plane close to the wall clearly show that the structural feature has been significantly altered by the application of wall injection, which is reminiscent of the isolated roughness patterns found in several experiments.

Modeling of a Gasoline Spray Impinging on a Wall (벽면충돌 가솔린 분무 모델)

  • 김태완;원영호;박정규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.30-37
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    • 2001
  • Most gasoline engines employ a port injection system to achieve the better fuel-air mixing. A part of injected fuels adheres to the wall or intake valve and forms a film of liquid fuel. The other is secondarily atomized by the spray-wall interaction. A better understanding of this interaction will help in designing injection systems and controlling the strategies to improve engine performance and exhaust emissions. In the present research, the spray-wall interaction was investigated by a laser sheet visualization method. The shape of sprays was pictured at various impinging velocities and angles. The fuel dispersion was estimated by fluorescence light, and the atomization was evaluated by the enlarged images of droplets. The experimental results were compared with model predictions which are based on OPT method. The model has been modified to have the better agreement with the experimental result, and was implemented in the KIVA-II code.

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A Study on Fuel Transport Characteristics in a Port Fuel Injected Sl Engine during Transient Condition (흡기포트 분사방식의 가솔린 엔진에서 급가속시 연료 거동에 관한 연구)

  • 황승환;조용석;이종화
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.20-27
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    • 2003
  • In this paper, the fuel transport characteristics during transient condition was studied by using a Fast Response Flame Ionization Detector(FRFID). The quantitative measurement method for the inducted fuel mass into cylinder is studied. The inducted fuel mass into the cylinder was estimated by using calculated air-fuel ratio by hydrocarbon concentration of cylinder and air flow model. In order to estimate the transportation of injected fuel from the intake port into cylinder, the wall wetting fuel model was used. The two coefficient $\alpha$,$\beta$) of the wall-wetting fuel model was determined from the measured fuel mass that was inducted into the cylinder at the first cycle after injection cut-off To reduce an air/fuel ratio fluctuation during rapid throttle opening, the appropriate fuel injection rate was obtain from the wall wetting model with empirical coefficients. Result of air/fuel ratio control, air/fuel excursion was reduced.

An experimental study on the impingement spray of a common-rail diesel injector (2) -atomization characteristics- (커먼레일식 디젤 인젝터의 충돌 분무에 대한 실험적 연구(2) -미립화 특성-)

  • Lee, C.S.;Park, S.W.;Seo, S.H.
    • Journal of ILASS-Korea
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    • v.8 no.3
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    • pp.19-26
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    • 2003
  • In this study, experimental study on atomization characteristics of the fuel spray impinging on the wall was at different wall distances and angles of wall inclination. The fuel injection system was composed based on the common rail system. and the injection signal was synchronized by the delay generator. The atomization characteristics of the injected spray were analyzed in terms of the SMD and velocities which were measured by using the phase Doppler particle analyzer system. It is revealed that the free spray is atomized actively above 50mm form the injector tip. In the cases of the impinged spray, the 5MD and velocity of the impinged spray are smaller than those of the free spray. The impinged spray has the maximum near the 35mm of the radial distance from the injector axis, and the atomization performance is enhanced with the decrease of the wall distance.

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