• Transactions of the Korean Society of Mechanical Engineers A
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• v.25 no.8
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• pp.1213-1219
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• 2001

In this paper, modeling of the multi-pass roll forming process with the finite element method and defect prediction in roll forming process are presented. In the roll forming process, there occurs the defect of scratch. It appears on tubes because of the friction between the strip and the roll, the unexpected sliding velocity and the contact pressure when fabricating the tubes. The surface of the product will be not uniform due to the defect. The scratch can be predicted with the simulation modeling of the finite element method, and can be avoided by modifying the design.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.204-207
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• 2001

The bending process for the circular curved tube and rectangular curved tube with fins can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables. The one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the one by the different hole diameter. The results of the experiment show that the circular curved tube with fins and rectangular curved tube with pins can be formed by the extrusion process and that the curveture of the product can be controlled by the velocity of punch and diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube the folding and wrinkling of thin tube and fins did not happen after the bending processing by the extrusion bending machine.

• Journal of agriculture & life science
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• v.45 no.2
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• pp.125-133
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• 2011

This study was conducted on greenhouses whose side heights had been raised after the columns of 1-2W basic type greenhouses had been cut and welding with the same-sized pipes. When the wind load or snow load affects restructured pipe greenhouse like this, those parts will be structurally unsafe. To examine this, the bending strength of welded columns were measured through four stages and compared with the pipes in their original condition. Results are as follows. In the case of a bending test on welded joints about steel pipes used for greenhouses, satisfactory results couldn't be drawn because sections of both ends and the loading parts couldn't endure loads and sank regardless of loading methods. Partial problems could be solved by inserting inside pipe(steel bar) at the sections and the loading parts, but it was necessary to devise more satisfactory bending test methods. The strength of welded joints wasn't much different compared with original conditions and demonstrated only slight differences according to the sample production conditions. However, significant incompleteness in the welding process was expected to cause a decisive loss in strength. On the assumption that there were no problems in the welding process or with regard to the inclination of sub materials for columns after connection, it was deemed reasonable to assume that the strength of welded pipes was about 84~90% of the strength of the pipes in their original condition. Considering mid- and long-term strength decline following the onset of rust at joints or welding sections, structural changes in the main sub materials that are used for greenhouses at farmhouses have to be avoided to ensure structural safety, unless these changes are inevitable.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.40 no.11
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• pp.1010-1015
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• 2012

In this study, a thin-film thermo-electrochemical cell that directly converts waste thermal energy into electrical energy was fabricated. Electrical conductivity of conducting carbon fiber, which was used as flexible electrode, was increased through coating of carbon nanotube, and resistance of the CNT-coated fiber electrode was not changed even after bending test with various curvatures. Maximum output power of the thermocell was increased quadratically with the temperature difference, and showed a value of about 2.5 mW/kg at temperature difference of $3.4^{\circ}C$. As a result of discharge test for 12 hours, it is confirmed that the cell can operates continuously. And thin-film thermocell wrapped around a pipe with hot liquid flowing within was demonstrated. Internal resistance of the cell was decreased with various curvature of heat pipe, and maximum output power was increased by 30 %. Therefore, the cell can be applied to various heat source.

• Transactions of Materials Processing
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• v.21 no.7
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• pp.453-458
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• 2012

The flange hub is a main component of an automotive steering system. Dimensional precision of the flange hub is very important for precise control of the steering force. Consequently, the process design for precision forming of a flange hub is required. The teeth of the flange hub are generally formed by bending. In this study, the formability of flange bending was investigated using FE simulations. For the optimum process conditions, the flange is bent by movement of an insert die, and the die angle and bending length are selected as $90^{\circ}$ and 4mm respectively.

• 한국금형공학회:학술대회논문집
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• 2008.06a
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• pp.31-34
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• 2008

The L-bending of inner-structure bonded sandwich sheet metal is examined to reduce springback and defects of bent parts. The specimen is composed of top and bottom layers and a middle layer with dimple type-inner-structure and each layer is bonded by resistance welding. This specimen with hollow type-inner-structure shows different bending characteristics from the conventional sandwich sheet metals with solid type-inner-structure. The experiments were conducted for two kinds of working conditions, that is, clearance and movement of first bent specimen for second bending. The deformed profile, bend angle and springback were investigated and compared and then the proper working conditions for L-bending of sandwich sheet metal were prosed.

• Journal of the Korean Society of Clothing and Textiles
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• v.24 no.7
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• pp.1015-1024
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• 2000

The purpose of this study is 1) to analyse the bending property of the fused fabric and each component of the fused fabrics. 2) to examine the effect of fusing temperature on the bending property of the fused interlining and fused fabrics. 3) to examine the changes of B/W, 2HB/W and TAV of the fused fabrics according to the types of face fabric, interlining, fusing temperature. Five types of wool fabric, four types of shingosen fabric and four types of interlining were used for this study. The fusing condition in this study were the three types of fusing temperature of 10$0^{\circ}C$, 12$0^{\circ}C$, 14$0^{\circ}C$, the pressure of 4 kgㆍf/$cm^2$, and pressing time of 12 seconds. The results obtained from this study were as follows. 1) The bending rigidities and hysteresis of fabrics after fusing were increased. The bending behavior of fused fabrics were governed by the bending behavior of face fabric and interlinings and $\alpha$$_{B}$ values. 2) The KES standardized basic values of B/W and 2HB/W were increased after fusing. The B/Ws of fused fabrics were mainly determined by the $\alpha$$_{B}$ values of interlinings. The 2HB/Ws of fused fabrics seemed to be controlled by the fusing temperature. 3) The changes of TAVs of wool fused fabrics differed from those of shingosen fused fabrics. As the $\alpha$$_{B}$ values of fabric were larger and fusing temperature were increased, the TAVs of wool fused fabrics were smaller though those of shingosen fused fabrics were larger. 4) The TAVs of fused fabrics were highly correlated with the B/Ws of fused fabrics. In the case of wool fused fabrics, the TAVs of fused fabrics were negativly correlated with the 2HB/Ws of wool fabrics and used interlinings.nings.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.10a
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• pp.349-354
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• 2000

A use of Titanium alloy as a structural material is increasing lately. Among those titanium alloys, Ti-6A1-4V alloy is the most popular one with taking 2/3 of it's market. Also, Ti-6A1-4V alloy can get the stability of organization and product measure, and the evaluation of the cutting ability and the mechanical characteristics. The point in titanium alloy work is on how treat the heat generated during grinding. Because the heat conductivity of titanium alloy is unnegligibly low, the grinding heat is accumulated in workpiece, and it cause the increasing of grinding grits' wear and the rough grinding surface. So, these characteristics in grinding of titanium alloy will change the mechanical characteristics of the titanium alloy. From this study, the mechanical characteristics of annealed Ti-6A1-4V alloy after grinding was concerned with checking out the bending strength values, and the factor of the change and the difference was analyzed after analyzing the surface roughness and the image from SEM.