• Title/Summary/Keyword: Volumetric errors

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Real time compensation for quasistatic errors of a horizantal machining center (수평 머시닝 센터의 준 정적 오차의 실시간 보정)

  • Yang, Seung-Han
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.11
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    • pp.154-162
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    • 1997
  • A real time error compensation system was developed to improve the quasistatic volumetric accuracy of a machining center by using sensing, metrology, modeling, and computer control techniques. Including thermal errors, 32 error components are formulated in the time-space domain. Fifteen thermal sensors are used to characterize the temperature field of the machine. A compensation controller based on the IBM/PC has been linked with a CNC controller to compensate for machine errors in real time. The maximum linear displacement error in 4 body diagonals were reduced from 140 ${\mu}m$ to 34.5${\mu}m$ with this compensation system, and the spindle thermal drift in space was reduced from 147.3 ${\mu}m$ to 16.8 ${\mu}m$.

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Enhancement of a parabolic face working accuracy using volumetric error compensation of NC milling machine (NC 밀링머신의 Volumetric 오차보상을 통한 포물면 가공의 정밀도 향상)

  • 이찬호;정을섭;이응석;김성청
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.917-921
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    • 2000
  • One of the major limitations of productivity and quality in machining is machining accuracy of the machine tools. The machining accuracy is affected by geometric, volumetric errors of the machine tools. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the generation of the parabolic face profile. And the method is verified by the parabolic face machining experiment with a vertical three axes NC milling machine. After this study, we will inspect using On-machine measurement and study the repetitive machining by a compensated path

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Machine Tool Error Compensation by using Measuring Plates (측정플레이트를 이용한 공작기계 오차보정)

  • 양종태;정성종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1993.10a
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    • pp.187-192
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    • 1993
  • Thermal deformation causes large amount of machine tool errors. In order to compensate for thermal and geometric errors of the machine tool an off-line geometric adaptive control (GAC) scheme was developed. THe GAC method was realized by using a measuring plate made of precision spheres. Error vectors and volumetric errors were measured by the measuring plate. Error compensation models were obtained from error vectors and a kinematic chain of machine tools. Reliability of the GAC system of thermal and geometric errors were confrimed by large amount of experiments.

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Analytical Sensitivity Analysis of Geometric Errors in a Three-Axis Machine Tool (해석적 방법을 통한 3 축 공작기계의 기하학적 오차 민감도 분석)

  • Park, Sung-Ryung;Yang, Seung-Han
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.2
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    • pp.165-171
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    • 2012
  • In this paper, an analytical method is used to perform a sensitivity analysis of geometric errors in a three-axis machine tool. First, an error synthesis model is constructed for evaluating the position volumetric error due to the geometric errors, and then an output variable is defined, such as the magnitude of the position volumetric error. Next, the global sensitivity analysis is executed using an analytical method. Finally, the sensitivity indices are calculated using the quantitative values of the geometric errors.

Error Identification and Compensation for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 오차규명 및 보상제어)

  • 정성종
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.2
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    • pp.102-111
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    • 2000
  • Methodology of volumetric error identification and compensation is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geo-metric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. A volumetric error compensation system based on IBM/PC is linked with a FANUC CNC controller to compensate for the identified volumetric error in machining workspace.

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A Study on the Ball-Bar Artifact for the Volumetric Error Calibration of Machine Tools (Machine Tools 공간오차 분석을 위한 Bal1-bar Artifact 연구)

  • Lee, Eung-Suk;Koo, Sang-Seo;Park, Dal-Gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.7
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    • pp.986-991
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    • 2004
  • For volumetric error measurement and calibration for machine tools, manufacturing machine or coordinate measuring machine (CMM), are studied using a Ball-bar artifact. A design of the Ball-bar is suggested manufactured by Invar, which is a low thermal expansion material, and precision steel balls. The uncertainty for the artifact method is discussed. A method of the Ball-bar artifact for obtaining 3-D position errors in CMM is proposed. The method of error vector measurement is shown using the Ball-bar artifact. Finally, the volumetric error is calculated from the error vectors and it can be used for Pitch error compensation in conventional NC machine and 3-D position Error map for calibration of NC machine tools.

Volumetric Error Identification for NC Machine Tools Using the Reference Artifact (기준물을 이용한 NC 공작기계의 체적오차 규명)

  • Kim, Gyeong-Don;Jeong, Seong-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.12
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    • pp.2899-2908
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    • 2000
  • Methodology of volumetric error identification is presented to improve the accuracy of NC machine tools by using a reference artifact and a touch trigger probe. Homogeneous transformation matrix and kinematic chain are used for modeling the geometric and thermal errors of a three-axis vertical machining center. The reference artifact is designed and fabricated to identify the model parameters by machine tool metrology. Parameters in the error model are able to be identified and updated by direct measurement of the reference artifact on the machine tool under the actual conditions which include the thermal interactions of error sources. The proposed method can speed up and simplify volumetric error identification processes.

Development of Numerical CCM in Pursuit of Accuracy Assessment for Coordinate Measuring Machines (정밀도 성능평가를 위한 3차원 측정기 수치모델 개발)

  • Park, Hui-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.945-959
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    • 1996
  • In this paper, a comprehensive computer model is described which can be used to generate the volumetric error map combining the machine parametric errors and the measurement prove error, for most types of CMMs and axis configurations currently in use.

PROTOTYPE OF HIGH RESOLUTION 3D DISPLAY USING TWO LENS ARRAYS AND DEPTH SAMPLING

  • Takeichi, Akira;Yendo, Tomohiro;Tanimoto, Masayuki;Fujii, Toshiaki
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2009.01a
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    • pp.557-561
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    • 2009
  • This paper presents a prototype of high resolution 3D display with a new principle. We have proposed a new 3D display which has the features of both Integral Imaging (II) and volumetric display. The proposed display consists of two lens arrays and a thin volumetric display. When the viewer watches a thin volumetric display through two lens array, he can perceive a thick 3D image. In other words the two lens arrays can play a role of a convex lens which has a large diameter as a amplification of a depth. The advantage of the proposed display is that it has higher resolution than II and it is smaller than volumetric display with a large convex lens. In this paper, we show a detail of a prototype 3D display. We took various errors into consideration when we simulated 3D display and we found suitable lenses parameter from the simulation result. Then we confirm that the prototype will be able to reconstruct 3D images.

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Volumetric Hydrogen Sorbent Measurement at High Pressure and Cryogenic Condition - Basic Measurement Protocols (부피법을 이용한 고압·극저온 수소 흡착량 측정 방식의 기본 원리)

  • OH, HYUNCHUL
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.4
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    • pp.349-356
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    • 2016
  • Volumetric capacity metrics at cryogenic condition are critical for technological and commercial development. It must be calculated and reported in a uniform and consistent manner to allow comparisons among different materials. In this paper, we propose a simple and universal protocol for the determination of volumetric capacity of sorbent materials at cryogenic condition. Usually, the sample container volume containing porous sample at RT can be directly determined by a helium expansion test. At cryogenic temperatures, however, this direct helium expansion test results in inaccurate values of the sample container volume for microporous materials due to a significant helium adsorption, resulting significant errors in hydrogen uptake. For reducing this container volume error, therefore, we introduced and applied the indirect method such as 'volume correction using a non-porous material', showing a reliable cold volume correction.