• Title/Summary/Keyword: Volumetric Heat Source

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A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel PART I : Proposal of a heat source model

  • Kim, Jae Woong;Jang, Beom Seon;Kim, Yong Tai;Chun, Kwang San
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.5 no.3
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    • pp.348-363
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    • 2013
  • The use of I-Core sandwich panel has increased in cruise ship deck structure since it can provide similar bending strength with conventional stiffened plate while keeping lighter weight and lower web height. However, due to its thin plate thickness, i.e. about 4~6 mm at most, it is assembled by high power $CO_2$ laser welding to minimize the welding deformation. This research proposes a volumetric heat source model for T-joint of the I-Core sandwich panel and a method to use shell element model for a thermal elasto-plastic analysis to predict welding deformation. This paper, Part I, focuses on the heat source model. A circular cone type heat source model is newly suggested in heat transfer analysis to realize similar melting zone with that observed in experiment. An additional suggestion is made to consider negative defocus, which is commonly applied in T-joint laser welding since it can provide deeper penetration than zero defocus. The proposed heat source is also verified through 3D thermal elasto-plastic analysis to compare welding deformation with experimental results. A parametric study for different welding speeds, defocus values, and welding powers is performed to investigate the effect on the melting zone and welding deformation. In Part II, focuses on the proposed method to employ shell element model to predict welding deformation in thermal elasto-plastic analysis instead of solid element model.

Study of Working Fluids on Thermodynamic Performance of Organic Rankine Cycle (ORC) (작동유체에 따른 유기랭킨사이클(ORC)의 열역학적 성능에 관한 연구)

  • Kim, Kyoung-Hoon
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.2
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    • pp.223-231
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    • 2011
  • The thermal efficiency of energy-to-power conversion becomes uneconomically low when the temperature of heat source drops below $370^{\circ}C$. ORC (Organic Rankine Cycle) has attracted much attention in last few years due to its potential in reducing consumption of fossil fuels and relaxing environmental problems, and its favorable characteristics to exploit low-temperature heat sources. In this work thermodynamic performance of ORC using nine working fluids is comparatively assessed. Special attention is paid to the effect of system parameters such as turbine inlet temperature and pressure on the characteristics of the system such as volumetric flow rate and quality at turbine exit, latent heat, net work as well as thermal efficiency. Results show that in selection of working fluid it is required to consider various criteria of performance characteristics as well as the thermal efficiency. Results also show that the system efficiencies become same irrespective of kind of working fluid when the temperature of heat source decreases to low range.

Three-dimensional heat transfer analysis of laser cutting process for CSP 1N sheet using high power CW Nd:YAG laser (고출력 CW Nd:YAG 레이저를 이용한 CSP 1N 냉연강판 절단 공정의 3 차원 열전달 해석)

  • Kim M.S.;Ahn D.G.;Lee S.H.;Yoo Y.T.;Park H.J.;Shin H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.162-165
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    • 2005
  • The objective of this research work is to investigate into the three-dimensional temperature distribution using quasi steady-state heat transfer analysis fur the case of the laser cutting of CSP 1N sheet using high power CW Nd:YAG laser. The laser heat source is assumed as a volumetric heat source with a gaussian heat distribution in a plane. Through the comparison of the results of analyses with those of the experiments, the optimal finite element model is obtained. Finally, characteristics of the three-dimensional heat transfer and temperature distribution have been estimated by the optimal finite element model.

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A study on an efficient prediction of welding deformation for T-joint laser welding of sandwich panel Part II : Proposal of a method to use shell element model

  • Kim, Jae Woong;Jang, Beom Seon;Kang, Sung Wook
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.6 no.2
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    • pp.245-256
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    • 2014
  • I-core sandwich panel that has been used more widely is assembled using high power $CO_2$ laser welding. Kim et al. (2013) proposed a circular cone type heat source model for the T-joint laser welding between face plate and core. It can cover the negative defocus which is commonly adopted in T-joint laser welding to provide deeper penetration. In part I, a volumetric heat source model is proposed and it is verified thorough a comparison of melting zone on the cross section with experiment results. The proposed model can be used for heat transfer analysis and thermal elasto-plastic analysis to predict welding deformation that occurs during laser welding. In terms of computational time, since the thermal elasto-plastic analysis using 3D solid elements is quite time consuming, shell element model with multi-layers have been employed instead. However, the conventional layered approach is not appropriate for the application of heat load at T-Joint. This paper, Part II, suggests a new method to arrange different number of layers for face plate and core in order to impose heat load only to the face plate.

Experimental Study on the Development of Food Drying Machine for Home Use Using Low Electricity (저전력 가정용 식품건조기 개발에 관한 실험적 연구)

  • Kim, Soon-Ho;Kim, Ki-Wan;Kim, Hoon
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.43-49
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    • 2015
  • This study has been analyzed and investigated the possibility for the substitution of a heat source with the application of PTC(Positive Temperature Coefficient Heater) in a food drying machine. And this experiment was conducted to measure temperatures at the upper part of the vessel and the heat sink. And the structure has the many holes plane connected with the external air in the upper part of similar volumetric vessel, and attached to the PTC heater (3sets) of total consumption electricity of 120[W] in Al radiant heat structure and the small fan (2sets) in the suitable space of the lower part. Consequently, it was found that at the most conditions of food drying test with the seven holes(5mm) under the control temperature $62^{\circ}C$, the optimum drying condition formatted and the optimum time range especially appeared from 6,500 second to 7,000 second in case of drying test on banana sample.

Measurement of thermal properties by TPS-technique and thermal network analysis (TPS를 통한 열물성치 획득 및 네트워크모델을 이용한 열해석)

  • Yun, Tae-Sup;Kim, Young-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2010.09a
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    • pp.263-268
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    • 2010
  • Thermal characterization of geomaterials has significant implication on the geothermal energy, disposal of nuclear wastes, geological sequestration of carbon dioxides and recovery of hydrocarbon resources. Heat transfer in multiphase materials is dominated by the thermal conductivity of consisting components, porosity, degree of saturation and overburden pressure, which have been investigated by the empirical correlation at macro-scale. The thermal measurement by Transient Plane Source (TPS) and associated algorithm for interpretation of thermal behavior in geomaterials corroborate the robustness of sensing techniques. The method simultaneously provides thermal conductivity, diffusivity and volumetric heat capacity. The newly introduced thermal network model enables estimating thermal conductivity of geomaterials subjected to the effective stress, which has not been evaluated using previous thermal models. The proposed methods shows the applicability of reliability of TPS technique and thermal network model.

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Ventilation Effects on Smoke Behavior in Rescue Station for Tunnel Fires (철도터널 화재시 구난역 내의 연기거동에 미치는 배연효과에 관한 수치연구)

  • Jang, Won-Cheol;Kim, Dong-Woon;Ryou, Hong-Sun;Lee, Seong-Hyuk
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.2130-2138
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    • 2008
  • The present study investigates the ventilation effects on smoke spreading characteristics in railway tunnels with the rescue stations. Experiments were carried out for n-heptane pool fires with a square length 4 cm at different fire locations, and the heat release rates (HRR) were obtained by the measurement of burning rates. In addition, using the commercial code (FLUENT), the present article presents numerical results for smoke behavior in railway tunnels with rescue station, and it uses the MVHS (Modified Volumetric Heat Source) model for estimation of combustion products resulting from the fire source determined from the HRR measurement. As a result, it is found that smoke propagation is prevented successfully by the fire doors located inside the cross-passages and especially, the smoke behavior in the accident tunnel can be controlled through the ventilation system because of substantial change in smoke flow direction in the cross-passages.

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The Model Development of Coupled Thermo-Electromagnetic Analysis in Three-phase Induction Motors by using Heat loss Mapping Method (3상 유도 전동기에서의 열손실 사상법을 이용한 열전달-전자기장 연계 수치 해석 모델 개발)

  • Kim, Dong-Hee;Kim, Chi-Won;Jung, Hye-Mi;Lee, Ju;Um, Suk-Kee
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.788-789
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    • 2011
  • A comprehensive thermo-electromagnetic model has been developed to estimate temperature and electromagnetic distribution in an three-phase induction motor under steady state operation. Electromagnetic modeling enables us to predict thermal dissipation rates by eddy-current loss and copper loss in induction motors. Non-uniform temperature distributions are investigated to account for the strong effect of local temperature build-up on the motor performance and expected life-span. For more accurate thermal modeling purpose, Heat loss mapping method, which is matched up with electromagnetic losses and volumetric heat source, is developed and performed analysis. Heat loss mapping method can be greatly used as a design or diagnostic tool for three-phase induction motors with complex structural electromagnetic fields.

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Weld Residual Stress According to the Ways of Heat Input in the Simulation of Weld Process using Finite Element Analysis (유한요소법을 이용한 용접공정 모사 시 입열 방법에 따른 용접잔류응력의 영향)

  • Yang, Jun-Seog;Park, Chi-Yong;Lee, Kyoung-Soo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.98-103
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    • 2008
  • This paper is to discuss distribution of welding residual stresses of a ferritic low alloy steel nozzle with dissimilar metal weld using Alloy 82/182. Two dimensional (2D) thermo-mechanical finite element analyses are carried out to simulate multi-pass welding process on the basis of the detailed and fabrication data. On performing the welding analysis generally, the characteristics on the heat input and heat transfer of weld are affected on the weld residual stress analyses. Thermal analyses in the welding heat cycle process is very important process in weld residual stress analyses. Therefore, heat is rapidly input to the weld pass material, using internal volumetric heat generation, at a rate which raises the peak weld metal temperature to $2200^{\circ}C$ and the base metal adjacent to the weld to about $1400^{\circ}C$. These are approximately the temperature that the weld metal and surrounding base materials reach during welding. Also, According to the various ways of appling the weld heat source, the predicted residual stress results are compared with measured axial, hoop and radial through-wall profiles in the heat affected zone of test component. Also, those results are compared with those of full 3-dimensional simulation.

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Effects of Channel Amplitude Ratio on Flow and Heat Transfer Characteristics of Primary Surface Heat Exchanger for ORC (유기 랭킨 사이클용 스크롤 팽창기 성능 시험에 관한 연구)

  • Moon, Je-Hyeon;Park, Keun-Tae;Kim, Hyun-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.26 no.4
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    • pp.151-157
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    • 2014
  • An algebraic scroll expander has been fabricated and tested in a R134a Rankine cycle with heat source of 20 kW. For the operating conditions of 20~26 bar and $90{\sim}93^{\circ}C$ at the expander inlet and 8~9 bar at the outlet, the expander produced the shaft output power of about 0.6~0.7 kW in the operating speed range of 1500~2000 rpm. These correspond to the expander efficiency of 40~45%. The volumetric efficiency increased with increasing of the expander speed, reaching to 80% at 2000 rpm. Comparing to numerical simulation results, mechanical efficiency from the test data was found to be considerably low by as much as 30%, indicating that reduction in the frictional loss should be made to improve the scroll expander efficiency.