• 산업기술연구
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• 제31권A호
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• pp.45-51
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• 2011

A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

• 한국정밀공학회지
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• 제10권3호
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• pp.152-160
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• 1993

This paper presents experimental study of the static and dynamic fracture toughness behavior of a A1-6061 aluminum alloy reinforced alumina( .delta. -A1$_{2}$0$_{3}$) whiskers with 5%, 10%, 15% volume fraction. The static fracture tests using three-point bending specimen were performed by UTM25T. And drop weight impact tester performing dynamic fracture tests was used to measure dynamic locads applied to a fatigue-precracked specimes. The oneset of crack initiation was detected uwing a strain gage bonded near a crack tip. The value of static fracture toughness $K_{IC}$ and dynamic fracture toughness $K_{ID}$ were decided on the basis of linear elastic fracture mechanics. The effects of fiber volume fraction and loading on fracture toughness were investigated. The distribution of whiskers, bonding state and fracture interfaces involved in void, fiber pull-out state were investigated by optical microscopy(OM) and scanning electron microscopy(SEM)

• 한국전기전자재료학회:학술대회논문집
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• 한국전기전자재료학회 1993년도 추계학술대회 논문집
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• pp.49-54
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• 1993

This paper discusses the reliability of solder joints of electronic devices on printed circuit board. Solder application is usually done by screen printing method for the bonding between outer leads of devices and thick film(Ag/Pd) pattern on Hybrid IC as wel1 as Cu lands on PCB. As result of thermal stresses generated at the solder joints due to the differences of thermal expansion coefficients between packge body and PCB, Micro cracking often occurs due to thermal fatigue failure at solder joints. The initiation and the propagate of solder joint crack depends on the environmental conditions, such as storage temperature and thermal cycling. The principal mechanisms of the cracking pheno- mana are the formation of kirkendal void caused by the differences in diffusion rate of materials, ant the thermal fatigue effect due to the differences of thermal expansion coefficient between package body and PCB. Finally, This paper experimentally shows a way to supress solder joints cracks by using low-${\alpha}$ PCB and the packages with thin lead frame, and investigates the phenomena of diffusion near the bonding interfaces.

• 소성∙가공
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• 제21권6호
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• pp.354-359
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• 2012

Effects of a nitriding treatment on the tensile and high cycle fatigue properties were investigated by conducting ion-nitriding and gas nitro-caburizing treatments on the spheroidized SCr430B medium-carbon steel and performing tensile and tension-tension high cycle fatigue tests. The nitrided samples showed much lower strength and ductility compared to those in the initial as-spheroidized state and premature fracture occurred at the hardened layers. The micro-voids in the compound layer caused fatigue crack initiation. Thus, the removal of the compound layer with micro-voids remarkably improved the fatigue resistance to even beyond that of the as-spheroidized sample.

• Journal of Welding and Joining
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• 제20권4호
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• pp.484-490
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• 2002

The formation and stability of stationary laser weld keyholes were investigated using a numerical simulation. The effect of multiple reflections in the keyhole was estimated using the ray tracing method, and the free surface profile, flow velocity and temperature distribution were calculated numerically. In the simulation, the keyhole was formed by the displacement of the melt induced by evaporation recoil pressure, while surface tension and hydrostatic pressure opposed cavity formation. A transition mode having the geometry of the conduction mode with keyhole formation occurred between the conduction and keyhole modes. At laser powers of 500W and greater, the protrusion occurred on the keyhole wall, which resulted in keyhole collapse and void formation at the bottom. Initiation of the protrusion was caused mainly by collision of upward and downward flows due to the pressure components, and Marangoni flow had minor effects on the flow patterns and keyhole stability.bility.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.306-309
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• 2009

The influence of equal-channel angular pressing (ECAP) route on dynamic deformation behavior of ultra-fine grained Al-4.4%Mg alloys was investigated in this study. The 8-pass ECAPed specimens consisted of ultra-fine grains of $0.5{\mu}m$ in size, and contained the considerable amount of second phase particles, which were fragmented and distributed homogeneously in the matrix. The result of dynamic torsional tests indicated that the maximum shear stress and fracture shear strain were lowest in the specimen deformed by ECAP via route A among the 8-pass ECAPed specimens. The formation of adiabatic shear bands was addressed by concepts of critical shear strain, deformation energy required for void initiation, and microstructural homogeneity related to ECAP routes.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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• pp.644-651
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• 2002

The formation and stability of stationary laser weld keyholes are investigated using a numerical simulation. The effect of multiple reflections in the keyhole is estimated using the ray tracing method, and the free surface profile, flow velocity and temperature distribution are calculated numerically. In the simulation, the keyhole is formed by the displacement of the melt induced by evaporation recoil pressure, while surface tension and hydrostatic pressure oppose cavity formation. At laser powers of 500W and greater, the protrusion occurs on the keyhole wall, which results in keyhole collapse and void formation at the bottom. Initiation of the protrusion is caused mainly by collision of upward and downward flows due to the pressure components.

• 한국안전학회지
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• 제14권1호
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• pp.208-215
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• 1999

급냉응고 강화된 Al-9.45wt%Fe-4.45wt%Cr 합금의 크 거동을 40~115Mpa 응력범위와, 300~$441^{\circ}C$(0.53~0.66Tm) 온도 범위에서 조사하였다. 이 계열의 합금은 비행기 및 자동차의 구조용재료 혹은 엔진용 부품에 많이 사용되고 있으며, 재료의 사용이 주로 고온에서 이루어지므로 안전성을 확보하기 위해서는 크 실험이 특히 중요하다. 이 합금의 크 실험 결과 응력지수와 크 활성화에너지가 높았으며 실험 응력과 온도에 크게 좌우되었다. 크 응력이 조대화에 강하게 영향미치는 것으로 보이기 때문에 모든 크 시편의 분산입자의 조대화율은 등온 소둔시편 보다도 더 빠르게 나타났다. 분산상과 연결된 전위는 고응력, 저온의 크 시편에서 더욱 자주 관찰되었다. Power law creep에서의 크 변형 속도는 문턱응력과 전위분리기구를 포함하는 Sherby와 Rosler/Arzt식으로 예견되는 것과 일치함을 발견하였다. 이 합금에서 분산상은 void생성원으로 작용하였으며 소위 입계파괴인 입자내의 연성파괴의 원인이 되었다. 생성된 void는 성장하여 Al기지내의 분산상과 분리되고, 슬립에 의해 결정립계에 집적되어 결국 입계파괴가 일어났다. 그러므로 이들 분산상이 $Al_{13}Fe_4$, $Al_{13}Cr_2$ and $Al_2O_3$의 형성에 의해 파괴 기구의 중요한 역할을 함이 입증되었다.nd $Al_2O_3$의 형성에 의해 파괴 기구의 중요한 역할을 함이 입증되었다.

• 한국지반공학회논문집
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• 제33권7호
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• pp.43-53
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• 2017

최근 도시지역에서 빈번하게 발생하는 도로함몰은 지하에 생성된 동공으로 인해 지표면이 붕괴되는 현상을 의미한다. 지하 공간에서 동공 생성 과정과 생성된 동공이 도로함몰로 이어지는 현상을 이해하기 위해서는 동공의 형성 메커니즘을 명확히 이해할 필요가 있다. 따라서 본 연구에서는 실제 사례와 여러 모델 시험 결과를 분석하여 두 가지 가능한 메커니즘을 제시하였으며 각 메커니즘에 대해 개별요소법 기반의 수치해석 시뮬레이션을 수행하였다. 특히, 도로함몰 영향인자 중 토사 유출구의 크기와 지반의 간극비, 지반 구성 입자 형상의 영향을 확인하기 위한 수치해석을 통해 유출구 특성과 지반 조건에 따라 입자 손실과 지표 침하가 다르게 발생할 수 있음을 확인하였다. 또한, 불연속 침하 해석 결과로 본 연구에서 제시한 도표를 통해 동공의 지름과 심도를 통해 지반의 포화 시 거동을 예측할 수 있다.

• 대한금속재료학회지
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• 제47권7호
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• pp.397-405
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• 2009

The high strain rate deformation behavior of ultra-fine grained 5083 aluminum alloys prepared via equal channel angular (ECA) extrusion was investigated in this study. The microstructure of ECA extruded specimens consisted of ultra-fine grains, and contained a considerable amount of second phase particles, which were fragmented and distributed homogeneously in the matrix. According to the dynamic torsion test results, the maximum shear stress and fracture shear strain of the route A (no rotation) specimen were lower than those of route C ($180^{\circ}$ rotation) specimen since that adiabatic shear bands of $100{\mu}m$ in width were formed in the route A specimen. The formation of adiabatic shear bands was addressed by concepts of critical shear strain, deformation energy required for void initiation, and microstructural homogeneity associated with ECA operations.