• Title/Summary/Keyword: Void formation

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MECHANISM OF KEYHOLE FORMATION AND STABILITY IN STATIONARY LASER WELDING

  • Lee, Jae Y.;Sung H. Ko;Choong D. Yoo
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.644-651
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    • 2002
  • The formation and stability of stationary laser weld keyholes are investigated using a numerical simulation. The effect of multiple reflections in the keyhole is estimated using the ray tracing method, and the free surface profile, flow velocity and temperature distribution are calculated numerically. In the simulation, the keyhole is formed by the displacement of the melt induced by evaporation recoil pressure, while surface tension and hydrostatic pressure oppose cavity formation. At laser powers of 500W and greater, the protrusion occurs on the keyhole wall, which results in keyhole collapse and void formation at the bottom. Initiation of the protrusion is caused mainly by collision of upward and downward flows due to the pressure components.

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Void ratio and Strength Properties of Porous Concrete Utilizing Rice Husk Ash and Recycled Aggregate for Planting (식생 적용을 위한 왕겨재와 순환골재를 활용한 포러스 콘크리트의 공극률 및 강도 특성)

  • Kim, Young-Ik;Sung, Chan-Yong
    • Korean Journal of Agricultural Science
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    • v.33 no.2
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    • pp.167-177
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    • 2006
  • This study was performed to evaluate void ratio, compressive and flexural strength, and pH properties according to the admixture ratio of rice husk ash, aggregate size, and neutral treatment time of porous concrete with an admixture of rice husk ash produced as an agricultural by-product. The SEM results for cement mortar with a 5% rice husk ash admixture for the weight of cement formed more C-S-H hydrates due to the $SiO_2$ present in the applied rice husk ash. According to the results of the SEM test, the $SiO_2$ that was a major chemical element of rice husk ash generated a large amount of calcium hydroxide in the early stage of the hydration process of cement leading to the formation of ettringite. The void ratio of porous concrete with an admixture of rice husk ash decreased with increasing admixture ratio of rice husk ash. In addition, the void ratio of porous concrete with an admixture of rice husk ash decreased compared to porous concrete with no admixture of rice husk ash. The compressive and flexural strength of porous concrete with a 5% and 10% admixture ratio of rice husk ash slightly increased compared to concrete with no admixture of rice husk ash. The pH value of porous concrete rapidly decreased immediately after neutral treatment. Then, it gradually increased and decreased again after 14 days. Also, for neutral treatment, the pH value of porous concrete showed appropriate pH levels(less than 9.5) in all mixtures for planting at 28 curing days.

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Numerical Analysis of Resin Filling Process for a Molded Dry-type Potential Transformer (몰드형 건식 계기용 변압기 제작을 위한 수지 충진 해석 연구)

  • Kim, Moosun;Jang, Dong Uk;Kim, Seung Mo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.12
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    • pp.511-517
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    • 2016
  • Current oil-type potential transformers for trains are filled with insulating oil, which could have problems like explosions due to rising inner pressure during train operation. Therefore, mold and dry-type potential transformers are being developed to prevent explosions. One problem in manufacturing mold-type transformers is preventing void formation around the coiled core inside the mold during epoxy filling, which could cause an electrical spark. Micro voids can remain in the resin after filling, and macro voids can occur due to the structure shape. A transformer that is being developed has a cavity at the junction of the core and the coil for better performance, and when highly viscous epoxy flows inside the cavity channel, macro voids can form inside it. Therefore, in this study, the free-surface flow of the mold filling procedure was analyzed numerically by applying the VOF method. The results were used to understand the phenomena of void formation inside the cavity and to modify the process conditions to reduce voids.

Effects of Welding Conditions and Material Arrangement on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A5J32/A5052 (A5J32/A5052 이종 알루미늄 합금 겹치기 마찰교반접합부의 인장성질에 미치는 재료배열 및 접합조건의 영향)

  • Yoon, Tae-Jin;Kang, Myung-Chang;Kang, Chung-Yun
    • Journal of Powder Materials
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    • v.20 no.4
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    • pp.302-307
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    • 2013
  • A5J32-T4 and A5052-H32 dissimilar aluminum alloy plates with thickness of 1.6 and 1.5 mm were welded by friction stir lap welding (FSLW). The FSLW were studied using different probe length tool and various welding conditions which is rotation speed of 1000, 1500 rpm and welding speed of 100 to 600 mm/min and material arrangement, respectively. The effects of plunge depth of tool and welding conditions on tensile properties and weld nugget formation. The results showed that three type nugget shapes such as hooking, void, sound have been observed with revolutionary pitch. This plunge depth and material arrangement were found to effect on the void and hooking formation, which in turn significantly influenced the mechanical properties. The maximum joint efficiency of the FSLWed plates was about 90% compared to base metal, A5052-H32 when the A5052-H32 was positioned upper plate and plunge depth was positioned at near interface between upper and lower plates.

The Removal Of Voids In The Grooved Interfacial Region Of Silicon Structures Obtained With Direct Bonding Technique (홈구조 실리콘 접합 경계면에서의 Void 제거를 위한 실리콘 직접접합 방법)

  • Kim, Sang-Cheol;Kim, Eun-Dong;Kim, Nam-Kyun;Bahna, Wook;Soo, Gil-Soo;Kim, Hyung-Woo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.310-313
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    • 2002
  • Structures obtained with a direct boning of two FZ silicon wafers joined in such a way that a smooth surface of one wafer was attached to the grooved surface of the other were studied. A square net of grooves was made with a conventional photo lithography process. After high temperature annealing the appearance of voids and the rearrangement of structural defects were observed with X-ray diffraction topography techniques. It was shown that the formation of void free grooved boundaries was feasible. In the cases when particulate contamination was prevented, the voids appeared in the grooved structures could be eliminated with annealing. Since it was found that the flattening was accompanied with plastic deformation, this deformation was suggested to be intensively involved in the process of void removal. A model was proposed explaining the interaction between the structural defects resulted in "a dissolution" of cavities. The described processes may occur in grooved as well as in smooth structures, but there are the former that allow to manage air traps and undesirable excess of dislocation density. Grooves can be paths for air leave. According to the established mechanisms, if not outdone, the dislocations form local defect arrangements at the grooves permitting the substantial reduction in defect density over the remainder of the interfacial area.

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A Survey for Globular Clusters in Cosmic Void Galaxies

  • Sohn, Jubee;Lee, Myung Gyoon;Ko, Youkyung;Lim, Sungsoon;Park, Hong Soo
    • The Bulletin of The Korean Astronomical Society
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    • v.39 no.1
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    • pp.45.2-45.2
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    • 2014
  • We carry out the first survey for globular clusters (GCs) of three galaxies in cosmic voids using Hubble Space Telescope (HST) Advanced Camera for Survey archival F606W and F814W images. While all sample galaxies are classified as early-type galaxies based on ground-based imaging, the high resolution HST images reveal that they are actually spiral galaxies. We identify the point sources with red colors typical for GCs as GC candidates in the color-magnitude diagrams. As a result, we find a significant number of GC candidates. The spatial and radial distribution of GCs show central concentration on each galaxy region. Their mean colors are similar to that of the Milky Way and M31 GCs. The void GCs are somewhat bluer by, and than cluster and field GCs in early-type galaxies with similar luminosity to our samples, but the discrepancy is not significant. We also estimate the specific frequencies of GCs in these galaxies and the values are consistent with those in field and cluster galaxies with similar luminosity. From these results, we suggest that the formation process of void GCs is similar to that of GCs in other environments. The further implications will be discussed.

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A study on formation of open space by geometric method and environment-friendly characteristics in contemporary Housing (현대주거의 기하조작에 의한 오픈(void)공간의 생성과 친환경적 특성에 관한 연구)

  • Lee, Dong-Ki
    • Proceeding of Spring/Autumn Annual Conference of KHA
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    • 2009.11a
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    • pp.95-99
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    • 2009
  • To avoid monotony of functionalistic architecture that may be considered the mainstream of modernism architecture, in recent days, the modern architecture displays diversified characteristics. Geometric manipulation method that creates an open space having manipulated a basic geometric shape like hexahedron (cutting out or joining the spatial area onto one side of the figure) is the space manipulation technique that has been introduced and emerged on a full scale since 1970. This technique has been developed as a type of living quarters that has equipped with passive control function, making outside climate flow into the interior. Recently methods for diversified space creation by means of geometry manipulation have begun to appear in domestic low rise multi-family housings other than inflexible box type high-rise building constructions, which comprise the mainstream of multi-family housing.

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Properties of Single Crystalline 3C-SiC Thin Films Grown with Several Carbonization Conditions (여러 탄화조건에 따라 성장된 단결정 3C-SiC 박막의 특성)

  • Shim, Jae-Cheol;Chung, Gwiy-Sang
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.11
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    • pp.837-842
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    • 2010
  • This paper describes the crystallinity, growth rate, and surface morphology of single crystalline 3C-SiC (cubic silicon carbide) thin films grown with several carbonization conditions such as temperature, $C_3H_8$ flow rate, time. In case of carbonization, an increase in the carbonization temperature caused a increase in the size and numbers of unsealed void (big black spot) which decrease the crystallinity. In addition, optimal $C_3H_8$ flow rate made carbonization layer form well and prevented the formation of voids. Also, after a period of time, the growth of carbonization layer did not increase no more. The single crystalline 3C-SiC thin films on optimal carbonized Si substrate showed an improvement on the crystallinity, the growth rate, the roughness, and the carrier concentration.

Partial Discharge Characteristics at a Internal Void Using a Pulse Superimposing Technique (펄스 중첩법을 이용한 내부 보이드에서의 부분방전 특성.)

  • Kang, Ji-Hoon;Shin, Doo-Sung;HwangBo, Seung;Han, Min-Koo
    • Proceedings of the KIEE Conference
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    • 1997.07d
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    • pp.1624-1626
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    • 1997
  • In this paper, a new PD measurement technique of pulse superposition method was proposed in order to investigate both PD mechanism and phase related PD patterns. From the experimental results, we could find that the polarity and the phase angle of the superposed pulse take great effects on PD characteristics and these method make it possible to get the physical information which statistical approach can not give. We could conclude that the changes of PD characteristics in the void surrounded by polymers may be attributed to the injection of charge carriers thereby formation of space charge in the surface and/or the bulk of the polymer.

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Lifetime Estimation due to IMC(Intermetallic Compound) formation between Au wire and Al pad (Au wire와 Al pad사이의 IMC(Intermetallic Compound) 형성에 의한 수명예측)

  • Son, Jung-Min;Chang, Mi-Soon;Kwack, Kae-Dal
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1295-1300
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    • 2008
  • During the manufacturing and the service life of Au-Al wire bonded electronic packages, the ball bonds experience elevated temperatures and hence accelerated thermal diffusion reactions that promote the transformation of the Au-Al phases and the IMC growth. In this paper, the IC under high temperature storage (HTS) tests at $175^{\circ}C,\;200^{\circ}C$, and $250^{\circ}C$ are meticulously investigated. Thermal exposure resulted in the IMC growth, Kirkendall void and the crack of the Au-Al phases. The crack propagation occurs resulting in the failure of the Au-Al ball bonds. As the IC was exposed at the high temperature, decreased in the lifetime.

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