• Title/Summary/Keyword: Void Crushing

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A Study on the Parameters Contributing to the Void Crushing in the Cogging Process of Large Forged Products (대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.127-130
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    • 2007
  • Effect of the forging process parameters on the void crushing is the cogging process has been studied in order to find the most effective factor. The Process parameters used for this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis about the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

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A Study on the Parameters Determining the Void Crushing Ratio in the Cogging Process of Large Forged Products (대형 단조품 코깅 공정의 기공 압착 인자에 대한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Transactions of Materials Processing
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    • v.16 no.7
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    • pp.502-508
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    • 2007
  • Effect of the process parameters of the cogging process on the void crushing has been studied in order to identify the most effective factor. The process parameters considered in this study are die width ratio, reduction ratio and pre-cooling time before cogging process. Void crushing analysis with the selected process parameters was carried out using FE analysis. The results of FE analysis were evaluated by Taguchi method. It was found that the efficiency of void crushing increases with an increase in the values of all selected process parameters and the principal factor controlling the void crushing was identified as the reduction ratio.

Prediction of Void Crushing Behavior in Upset & Bloom Forging of Large Ingot (대형인곳의 업셋-블룸단조에서의 기공 압착 거동 예측)

  • Kwon I.K.;Kim K.H.;Youn Y.C.;Song M.C.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.325-328
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    • 2004
  • This paper deals with void crushing behavior by ingot forging process which consists of sequential operations of upset forging and bloom forging. The predicted results of void crushing behavior by the simplified global-local method using F.E. analysis showed that the inherent void at the top region of the ingots remains incompletely crushed even after several forging operations. From the results of the hot upset forging test using the billets with drilled voids, it was found that the bonding efficiency of the void after forging process increases with an increase in deformation, and a decrease of initial diameter of voids.

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A Change of Porewater Pressure under Particle Crushing of Carbonate Sand of Sabkha Layer (Sabkha층 탄산질 모래의 입자파쇄에 따른 간극수압 변화)

  • Kim, Seok-Ju;Yi, Chang-Tok;Ji, Won-Baek;Han, Heui-Soo
    • Journal of the Korean Geotechnical Society
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    • v.30 no.2
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    • pp.19-32
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    • 2014
  • Carbonate sand of Sabkha layer in the middle east was made of deposition of shell fragments and it consisted of porous particles containing inner void. Generally, at yield stress the soil structure begins to break down, so the porewater pressure and the settlement are increased rapidly. In carbonate sand, unlike quartz sand if particle crushing happens, the inner voids are exposed and porewater pressure can be decreased under yield stress. Porewater pressure can be determined as the sum of excess porewater pressure due to increase of relative density, inner void expose of particle under particle crushing stress and rearrangement of crushed particle fragments. The porewater pressure can be negative value in case of greater amount of inner void expose, so if particle crushing is bigger, the porewater pressure value is smaller. The negative value zone of porewater pressure from triaxial test result means particle crushing effect is bigger than outer void decrease effect and the particle crushing effect dominant zone size was 1.50∼3.46% from triaxial test result of Sabkha layer.

Confirmation of particle crushing on the vibrating table test of artificial sand (인공모래에 대한 진동대 시험시 입자파쇄 현상 확인)

  • Cho, Yong-Soon;Kim, Rae-Hyun;Kim, Jae-Jung;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1391-1398
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    • 2009
  • The vibrating table method is widely used to estimate the minimum void ratio $e_{min}$. The existing method recommended in ASTM and KS F, however, can not consider the particle crushing during the vibrating table test. In this study, the particle cursing phenomenon was investigated by comparing vibrating table test with pluviation method using artificial sand (K-7). Vibrating table test for the artificial sand was confirmed which can crush of particle during the test. This study demonstrates that vibrating table test is an ineffective method to produce the more reliable $e_{min}$ of artificial sand.

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Effect of grain crushing on 1D compression and 1D creep behavior of sand at high stresses

  • Wang, Z.;Wong, R.C.K.
    • Geomechanics and Engineering
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    • v.2 no.4
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    • pp.303-319
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    • 2010
  • The effect of grain crushing on the deformation of sand in 1D compression and 1D creep at high stresses was investigated theoretically and experimentally. An approach was proposed to formulate the process of grain crushing in sand in accordance with the laws of fracture mechanics and energy conservation. With this approach, the relation between the void ratio and the amount of grains crushed in 1D compression was derived. Laboratory test data were used to verify this derived relation. In addition, it was observed that there are similarities in evolution of grain size distribution in 1D compression and 1D creep tests. This implies that the changes in microstructure in sand under 1D compression and 1D creep are comparable.

Study on Internal Void Closure in Slab ingot during Hot Plate Forging (열간 판재단조시 강괴 내부의 기공폐쇄에 관한 연구)

  • 조종래;김동권;김영득;이부윤
    • Transactions of Materials Processing
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    • v.5 no.1
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    • pp.18-26
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    • 1996
  • In order to investigate the effect of pre-cooling of ingot on void closure in hot plate forging the internal strain and stress distributions are examined quantitatively by using ABAQUS. Simula-tions are carried out on a large slab ingot having the same temperature and the temperature gradient induced by air-cooling. It is shown that pre-cooling produces little effect on the strain behavior but remarkable effect on the hydrostatic stress at the central zone of ingot. The main factors for crushing micro-voids are the effective strain and the time integral of hydrostatic stress in the region surrounding the voids. Based on regression analysis it was found that the distortion of void can be expressed as a polynomial function of the two factors.

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Critical State Parameters of a High Compressible Jeju Sand (압축성이 큰 제주해사의 한계상태정수)

  • Lee, Moon-Joo;Hong, Sung-Jin;Choi, Young-Min;Kim, Min-Tae;Lee, Woo-Jin
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.09a
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    • pp.1383-1390
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    • 2009
  • This study conducted a series of drained triaxial test in order to determine the critical state parameters of a high compressible Jeju sand. Jeju sand is classified into mixed sand containing both siliceous and calcareous materials and has high extreme void ratios due to the angularity of grains and the intra-particle voids of hollow particles. It is observed that the behavior of Jeju sand is similar to that of general calcareous sand. The friction angle of Jeju sand at critical state gradually decreases with increasing the mean effective stress. Test result shows that the particle crushing resulted from stress during shear causes the reduction of void ratio at critical state.

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Secondary Compression Characteristics Caused by Particles Crushing of Sabkha Soil (입자파쇄 특성에 따른 Sabkha층의 이차압축 특성)

  • Kim, Seok-Ju;Bae, Kyung-Tae;Yi, Chang-Tok;Han, Heui-Soo
    • Journal of the Korean Geotechnical Society
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    • v.29 no.11
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    • pp.61-72
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    • 2013
  • The consolidation tests are conducted to investigate the soil particle crushing stress for understanding the secondary compression characteristics of carbonate sandy sabkha soil caused by particle crushing under a high confining stress. The rate of secondary crushing compression ($C_{{\alpha}{\epsilon}}{^*}$) is introduced instead of the rate of secondary compression to define the characteristic of the particle crushing compression settlement ($S_s{^*}$). Void ratio ($e_p{^*}$) and settlement ($H_p{^*}$) in particle crushing are used as a reference point of secondary behavior, and the ratio of primary compression index ($C_c$) to secondary crushing compression ($C_{{\alpha}{\epsilon}}{^*}$), $C_{{\alpha}{\epsilon}}{^*}/C_c$ value was changed from 0.0105 to 0.0187. When comparing with quartz sands, secondary compression settlement of sabkha is very large due to particle crushing which is not usually observed in quartz sand. It is observed that as the depth of sabkha layer becomes deep, the $S_s{^*}$ and $C_{{\alpha}{\epsilon}}{^*}$ increase under the same stress level.

Effect of fines on the compression behaviour of poorly graded silica sand

  • Hyodo, Masayuki;Wu, Yang;Kajiyama, Shintaro;Nakata, Yukio;Yoshimoto, Norimasa
    • Geomechanics and Engineering
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    • v.12 no.1
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    • pp.127-138
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    • 2017
  • A series of high-pressure isotropic compression tests were performed on four types of poorly graded silica sand that were artificially prepared based on representative grading curves and similar mineralogy composition of seabed sediment containing different fines contents existing in the Nankai Trough. The addition of fines steepens the initial compression path and increases the decrement of the void ratio after loading. The transitional behaviour of the poorly graded sand with a larger amount of fines content was identified. The slope of the normal compression line shows a slight decreasing tendency with the level of fines content. The bulk modulus of silica sand with fines was lower when compared with the published results of silica sand without fines. A small amount of particle crushing of the four types of poorly graded sand with variable fines content levels was noticed, and the results indicated that the degree of particle crushing tended to decrease as the fines content increased.