• Title/Summary/Keyword: Vision based Monitoring System

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Car Sealer Monitoring System Using ICT Technology (ICT 기술을 융합한 자동차 실러도포 공정 모니터링 시스템)

  • Kim, Ho Yeon;Park, Jong Seop;Park, Yo Han;Cho, Jae-Soo
    • Journal of Information Technology Services
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    • v.17 no.3
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    • pp.53-61
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    • 2018
  • In this paper, we propose a car sealing monitoring system combined with ICT Technology. The automobile sealer is an adhesive used to bond inner and outer panels of doors, hoods and trunks of an automobile body. The proposed car sealer monitoring system is a system that can accurately and automatically inspect the condition of the automobile sealer coating process in the general often factory production line where the lighting change is very severe. The sealer inspection module checks the state of the applied sealer using an area scan camera. The vision inspection algorithm is adaptive to various lighting environments to determine whether the sealer is defective or not. The captured images and test results are configured to send the task results to the task manager in real-time as a smartphone app. Vision inspection algorithms in the plant outdoors are very vulnerable to time-varying external light sources and by configuring a monitoring system based on smart mobile equipment, it is possible to perform production monitoring regardless of time and place. The applicability of this method was verified by applying it to an actual automotive sealer application process.

3D Vision-based Security Monitoring for Railroad Stations

  • Park, Young-Tae;Lee, Dae-Ho
    • Journal of the Optical Society of Korea
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    • v.14 no.4
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    • pp.451-457
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    • 2010
  • Increasing demands on the safety of public train services have led to the development of various types of security monitoring systems. Most of the surveillance systems are focused on the estimation of crowd level in the platform, thereby yielding too many false alarms. In this paper, we present a novel security monitoring system to detect critically dangerous situations such as when a passenger falls from the station platform, or when a passenger walks on the rail tracks. The method is composed of two stages of detecting dangerous situations. Objects falling over to the dangerous zone are detected by motion tracking. 3D depth information retrieved by the stereo vision is used to confirm fallen events. Experimental results show that virtually no error of either false positive or false negative is found while providing highly reliable detection performance. Since stereo matching is performed on a local image only when potentially dangerous situations are found; real-time operation is feasible without using dedicated hardware.

The Technology of Measurement System for Contact Wire Uplift (전차선 압상 검측을 위한 시스템 기술)

  • Park, Young;Cho, Hyeon-Young;Kim, Hyung-Chul;Kwon, Sam-Young;Kim, In-Chol;Choi, Won-Seok
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.900-904
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    • 2009
  • The measurement of contact wire uplift in electric railway is one of the most test method to accept the maximum permitted speed of new vehicles or pantographs. The contact wire uplift can be measured for shot periods when pantograph is running in monitoring station. This paper describes the development of two different methods for contact uplift measurement using vision-based system and wireless online monitoring system. Our vision-based system employs a high-speed CMOS (Complementary Metal Oxide Semiconductor) camera with gigabit ethernet LAN. The development of a real-time remote monitoring system that acquires data from any kind of sensor to be transmitted by wireless communication from overhead line and structure at 25 kV to a computer in catenary system. The proposed two kind of different measurement systems to evaluation for dynamic uplift of overhead contact wire shows promising on-field applications for high speed train such as Korea Tilting Train (TTX) and Korea Train eXpress (KTX).

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Dynamic 3D Worker Pose Registration for Safety Monitoring in Manufacturing Environment based on Multi-domain Vision System (다중 도메인 비전 시스템 기반 제조 환경 안전 모니터링을 위한 동적 3D 작업자 자세 정합 기법)

  • Ji Dong Choi;Min Young Kim;Byeong Hak Kim
    • IEMEK Journal of Embedded Systems and Applications
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    • v.18 no.6
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    • pp.303-310
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    • 2023
  • A single vision system limits the ability to accurately understand the spatial constraints and interactions between robots and dynamic workers caused by gantry robots and collaborative robots during production manufacturing. In this paper, we propose a 3D pose registration method for dynamic workers based on a multi-domain vision system for safety monitoring in manufacturing environments. This method uses OpenPose, a deep learning-based posture estimation model, to estimate the worker's dynamic two-dimensional posture in real-time and reconstruct it into three-dimensional coordinates. The 3D coordinates of the reconstructed multi-domain vision system were aligned using the ICP algorithm and then registered to a single 3D coordinate system. The proposed method showed effective performance in a manufacturing process environment with an average registration error of 0.0664 m and an average frame rate of 14.597 per second.

Development of Stereo Camera for Railway Platform Monitoring (철도승강장 모니터링을 위한 스테레오카메라 개발연구)

  • Won, Jong-Un;Oh, Seh-Chan;Kim, Gil-Dong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.293-293
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    • 2010
  • In this paper, we propose a stereo vision based monitoring concept for passenger's safety on railroad platform. In general, basic concept of stereo image processing technique uses the correlations between left and right images, and extracts additional distance information. It provides easy removal of ambient illumination changes, which has been difficult to achieve with conventional 2D based image processing technique. In the paper, we present developed stereo camera and stereo vision based detection algorithm in order to monitor possible accidents at platform area, and verified the detection performance of proposed system with experimental results.

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Real-time Water Quality Monitoring System Using Vision Camera and Multiple Objects Tracking Method (비젼 카메라와 다중 객체 추적 방법을 이용한 실시간 수질 감시 시스템)

  • Yang, Won-Keun;Lee, Jung-Ho;Cho, Ik-Hwan;Jin, Ju-Kyong;Jeong, Dong-Seok
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.32 no.4C
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    • pp.401-410
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    • 2007
  • In this paper, we propose water quality monitoring system using vision camera and multiple objects tracking method. The proposed system analyzes object individually using vision camera unlike monitoring system using sensor method. The system using vision camera consists of individual object segmentation part and objects tracking part based on interrelation between successive frames. For real-time processing, we make background image using non-parametric estimation and extract objects using background image. If we use non-parametric estimation, objects extraction method can reduce large amount of computation complexity, as well as extract objects more effectively. Multiple objects tracking method predicts next motion using moving direction, velocity and acceleration of individual object then carries out tracking based on the predicted motion. And we apply exception handling algorithms to improve tracking performance. From experiment results under various conditions, it shows that the proposed system can be available for real-time water quality monitoring system since it has very short processing time and correct multiple objects tracking.

Tool Condition Monitoring Technique Using Computer Vision and Pattern Recognition (컴퓨터 비젼 및 패턴인식기법을 이용한 공구상태 판정시스템 개발)

  • 권오달;양민양
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.1
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    • pp.27-37
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    • 1993
  • In unmanned machining, One of the most essential issue is the tool management system which includes controlling. identification, presetting and monitoring of cutting tools. Especially the monitoring of tool wear and fracture may be the heart of the system. In this study a computer vision based tool monitoring system is developed. Also an algorithm which can determine the tool condition using this system is presented. In order to enhance practical adaptability the vision system through which two modes of images are taken is located over the rake face of a tool insert. And they are analysed quantitatively and qualitatively with image processing technique. In fact the morphologies of tool fracture or wear are occurred so variously that it is difficult to predict them. For the purpose of this problem the pattern recognition is introduced to classify the modes of the tool such as fracture, crater, chipping and flank wear. The experimental results performed in the CNC turning machine have proved the effectiveness of the proposed system.

Computer Vision-based Continuous Large-scale Site Monitoring System through Edge Computing and Small-Object Detection

  • Kim, Yeonjoo;Kim, Siyeon;Hwang, Sungjoo;Hong, Seok Hwan
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.1243-1244
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    • 2022
  • In recent years, the growing interest in off-site construction has led to factories scaling up their manufacturing and production processes in the construction sector. Consequently, continuous large-scale site monitoring in low-variability environments, such as prefabricated components production plants (precast concrete production), has gained increasing importance. Although many studies on computer vision-based site monitoring have been conducted, challenges for deploying this technology for large-scale field applications still remain. One of the issues is collecting and transmitting vast amounts of video data. Continuous site monitoring systems are based on real-time video data collection and analysis, which requires excessive computational resources and network traffic. In addition, it is difficult to integrate various object information with different sizes and scales into a single scene. Various sizes and types of objects (e.g., workers, heavy equipment, and materials) exist in a plant production environment, and these objects should be detected simultaneously for effective site monitoring. However, with the existing object detection algorithms, it is difficult to simultaneously detect objects with significant differences in size because collecting and training massive amounts of object image data with various scales is necessary. This study thus developed a large-scale site monitoring system using edge computing and a small-object detection system to solve these problems. Edge computing is a distributed information technology architecture wherein the image or video data is processed near the originating source, not on a centralized server or cloud. By inferring information from the AI computing module equipped with CCTVs and communicating only the processed information with the server, it is possible to reduce excessive network traffic. Small-object detection is an innovative method to detect different-sized objects by cropping the raw image and setting the appropriate number of rows and columns for image splitting based on the target object size. This enables the detection of small objects from cropped and magnified images. The detected small objects can then be expressed in the original image. In the inference process, this study used the YOLO-v5 algorithm, known for its fast processing speed and widely used for real-time object detection. This method could effectively detect large and even small objects that were difficult to detect with the existing object detection algorithms. When the large-scale site monitoring system was tested, it performed well in detecting small objects, such as workers in a large-scale view of construction sites, which were inaccurately detected by the existing algorithms. Our next goal is to incorporate various safety monitoring and risk analysis algorithms into this system, such as collision risk estimation, based on the time-to-collision concept, enabling the optimization of safety routes by accumulating workers' paths and inferring the risky areas based on workers' trajectory patterns. Through such developments, this continuous large-scale site monitoring system can guide a construction plant's safety management system more effectively.

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A VISION SYSTEM IN ROBOTIC WELDING

  • Absi Alfaro, S. C.
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.314-319
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    • 2002
  • The Automation and Control Group at the University of Brasilia is developing an automatic welding station based on an industrial robot and a controllable welding machine. Several techniques were applied in order to improve the quality of the welding joints. This paper deals with the implementation of a laser-based computer vision system to guide the robotic manipulator during the welding process. Currently the robot is taught to follow a prescribed trajectory which is recorded a repeated over and over relying on the repeatability specification from the robot manufacturer. The objective of the computer vision system is monitoring the actual trajectory followed by the welding torch and to evaluate deviations from the desired trajectory. The position errors then being transfer to a control algorithm in order to actuate the robotic manipulator and cancel the trajectory errors. The computer vision systems consists of a CCD camera attached to the welding torch, a laser emitting diode circuit, a PC computer-based frame grabber card, and a computer vision algorithm. The laser circuit establishes a sharp luminous reference line which images are captured through the video camera. The raw image data is then digitized and stored in the frame grabber card for further processing using specifically written algorithms. These image-processing algorithms give the actual welding path, the relative position between the pieces and the required corrections. Two case studies are considered: the first is the joining of two flat metal pieces; and the second is concerned with joining a cylindrical-shape piece to a flat surface. An implementation of this computer vision system using parallel computer processing is being studied.

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The Automated Measurement of Tool Wear using Computer Vision (컴퓨터 비젼에 의한 공구마모의 자동계측)

  • Song, Jun-Yeop;Lee, Jae-Jong;Park, Hwa-Yeong
    • 한국기계연구소 소보
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    • s.19
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    • pp.69-79
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    • 1989
  • Cutting tool life monitoring is a critical element needed for designing unmanned machining systems. This paper describes a tool wear measurement system using computer vision which repeatedly measures flank and crater wear of a single point cutting tool. This direct tool wear measurement method is based on an interactive procedure utilizing a image processor and multi-vision sensors. A measurement software calcultes 7 parameters to characterize flank and crater wear. Performance test revealed that the computer vision technique provides precise, absolute tool-wear quantification and reduces human maesurement errors.

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