• Title/Summary/Keyword: Vibration Testing Method

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Evaluation on Slam Resistance of Door Plate Module Using Vibration Testing Method (가진 시험 방법을 활용한 자동차 도어 플레이트 모듈 슬램 내구 평가)

  • Kim, Chan-Jung;Son, Tae-Kwan
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.10
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    • pp.968-973
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    • 2012
  • Slam testing is a mandatory testing process to evaluate the fatigue resistance of a door plate module before delivering it to car makers. This process is very hard job to complete it since the testing facilities are considerably expensive and the required testing time is relatively very long, i.e. more than eight days for a single specimen. In this paper, an accelerated testing method of a door plate module is proposed using vibration test equipment instead of the current one by exposing to the critical excitation of a door glass. Under the proposed excitation method, the similar testing result can be evaluated within less than two hours. The suitability of the proposed testing method was demonstrated by comparing failure modes of both the current testing method and the proposed one.

A Study on Application of Vibration Testing Method (진동 시험 기법의 적용에 관한 고찰)

  • Lee, Chang-Hoon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2012.10a
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    • pp.587-591
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    • 2012
  • Review of practical vibration test methods those applied in various industrial fields - such as automotive industry, electrics and electronics industry, defense industry and aerospace industry - is described on this paper. Swept sine test, random vibration test and advanced vibration techniques are explained according to their parametric values and also application fields of each test method are suggested by the characteristic of each method. For more proper application of each test method, standardized test specifications should be always reviewed and revised according to the transition of environmental factors.

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Frequency-Phase Method to Measure Material Damping in a Nonlinear Range (비선형 영역에서의 재료감쇠비 측정을 위한 주파수-위상각법)

  • 우규석;조성호
    • Proceedings of the Korean Geotechical Society Conference
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    • 2001.03a
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    • pp.533-540
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    • 2001
  • Material damping is an important parameter to evaluate the site response by a dynamic loading. Currently the material damping of the subgrade is mainly determined by a resonant column testing. Typical methods to evaluate material damping include half-power bandwidth method and free-vibration decay method. In the large strain range, the half-power bandwidth method gives an erratic damping factor, because the method is based on the assumption of the linear behavior of a specimen. The free-vibration decay method has also limitations in that the damping factors vary with the range of cycles in calculation, and also in that the specific shear strain can not be designated for the free vibration. In this study, the frequency-phase method, which was developed to evaluate material damping of a beam simply supported, is introduced to evaluate the material damping by the resonant column testing. Also, the comparison among half-power method, free-vibration decay method and the frequency-phase method is provided for a remolded sand.

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Experimental Structural Dynamic Modification of Fixture for Vibration Testing (진동시험용 치구의 실험적 구조변경 설계)

  • 정의봉;오영세;김준엽
    • Journal of KSNVE
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    • v.8 no.1
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    • pp.180-186
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    • 1998
  • Vibration test fixture is used in random vibration control testing. The specified reference spectrum should be transmitted equally to the specimen attachment points on the fixture. In most practical cases, however, spectrum at each of specimen attachment points may be quite different from the specified reference spectrum because of the dynamic characteristics of vibration test fixture. This paper proposes the method of experimental dynamic modification of fixture system for vibration test so that the reference spectrum can be transmitted to the specimen attachment points without distortion. The stiffness of mounts of specimen and the thickness of fixture are considered as design variables. The frequency response functions of specimen used for input data are obtained from vibration testing, and the frequency response functions of fixture are obtained from finite element modeling. The sensitivities of frequency response functions at specimen attachment points to the mount stiffness are derived from synthesis method of transfer function. And the sensitivities to the thickness of fixture are also derived from finite element modeling. The presented method is verified by computer simulation and vibration testing.

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Performance of Different Sensors for Monitoring of the Vibration Generated during Thermosonic Non-destructive Testing

  • Kang, Bu-Byoung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.2
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    • pp.111-117
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    • 2011
  • Vibration monitoring is required for reliable thermosonic testing to decide whether sufficient vibration is achieved in each test for the detection of cracks. From a practical point of view, a cheaper and convenient monitoring method is better for the application to real tests. Therefore, the performance of different sensors for vibration monitoring was investigated and compared in this study to find a convenient and acceptable measurement method for thermosonics. Velocity measured by a laser vibrometer and strain provide an equivalent HI when measured at the same position. The microphone can provide a cheaper vibration monitoring device than the laser and the heating index calculated by a microphone signal shows similar characteristics to that calculated from velocity measured by the laser vibrometer. The microphone frequency response shows that it underestimates high frequency components but it is applicable to practical tests because it gives a conservative value of HI.

Application of Accelerated Vibration Testing to Spot-welding Specimen (점용접 표준시편에 대한 가속내구시험법의 적용)

  • 김관주;조성신;정진성
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.3
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    • pp.209-213
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    • 2003
  • It is advantage of accelerated vibration testing to compress service exposures to operating vibration into a reduced laboratory test by increasing the amplitude or frequency of the applied input excitations. This paper proposes an accelerated test method to estimate the high-cycle fatigue life under random excitation. The method consists of conducting a test with amplified input excitation and extrapolating linearly the lift in the accelerated condition into the real lift in field condition. The extrapolation is carried out applying the high-cycle irregular excitation fatigue theory including the rainflow counting, Miner’s damage accumulation rule, and Goodman’s mean stress correction. As a verification, those estimated lift is compared with that acquired by experiment f3r the simple case of spot welding specimen with good agreement. This testing procedure will provide an useful scheme that can reduce testing period associated with developing time schedule of new product.

Force limited vibration testing: an evaluation of the computation of C2 for real load and probabilistic source

  • Wijker, J.J.;de Boer, A.;Ellenbroek, M.H.M.
    • Advances in aircraft and spacecraft science
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    • v.2 no.2
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    • pp.217-232
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    • 2015
  • To prevent over-testing of the test-item during random vibration testing Scharton proposed and discussed the force limited random vibration testing (FLVT) in a number of publications. Besides the random vibration specification, the total mass and the turn-over frequency of the load (test item), $C^2$ is a very important parameter for FLVT. A number of computational methods to estimate $C^2$ are described in the literature, i.e., the simple and the complex two degrees of freedom system, STDFS and CTDFS, respectively. The motivation of this work is to evaluate the method for the computation of a realistic value of $C^2$ to perform a representative random vibration test based on force limitation, when the adjacent structure (source) description is more or less unknown. Marchand discussed the formal description of getting $C^2$, using the maximum PSD of the acceleration and maximum PSD of the force, both at the interface between load and source. Stevens presented the coupled systems modal approach (CSMA), where simplified asparagus patch models (parallel-oscillator representation) of load and source are connected, consisting of modal effective masses and the spring stiffness's associated with the natural frequencies. When the random acceleration vibration specification is given the CSMA method is suitable to compute the value of the parameter $C^2$. When no mathematical model of the source can be made available, estimations of the value $C^2$ can be find in literature. In this paper a probabilistic mathematical representation of the unknown source is proposed, such that the asparagus patch model of the source can be approximated. The chosen probabilistic design parameters have a uniform distribution. The computation of the value $C^2$ can be done in conjunction with the CSMA method, knowing the apparent mass of the load and the random acceleration specification at the interface between load and source, respectively. Data of two cases available from literature have been analyzed and discussed to get more knowledge about the applicability of the probabilistic method.

Noncontact Modal Testing Method Using Magnetostriction Effects (마그네토스트릭션 효과를 이용한 비접촉 모달 테스팅 기법)

  • Cho, Seung-Hyun;Lee, Ho-Chul;Kim, Yoon-Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.701-707
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    • 2000
  • In this work, we propose to employ magnetostrictive sensors to develop a new non-contacting modal testing method. Specific applications are made in the modal testing of a beam in bending. The role of bias magnetic fields in measuring bending waves is addressed and an approximate analysis to explain the principle to measure bending signals is carried out. The measured modal data by the present method agree well with those by conventional methods using accelerometers.

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Generation of the Input Profile for Fatigue Vibration Testing in MAST System (자동차부품(시트,도어) 6축 진동 재현을 위한 가진 프로파일 생성 기법)

  • Kim, Chan-Jung;Beak, Gyoung-Won;Lee, Bong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.413-418
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    • 2005
  • Vibration test using the MAST(Multi Axial Simulation Table) is more reliable test than conventional testing process focused on one directional vibration test. The former test could be possible with a advanced control algorithm and hardware supports so that most of the operation is automatically conducted by MAST system itself except the input information that is derived from the measured data. That means the reliability of the vibration test is highly depended on the input profile than any other cases before. In this paper, the optimal algorithm based on energy method is introduced so that the best combination of candidated input PSD data could be constructed. The optimal algorithm renders time information so that the vibration fatigue test is completely possible for any measured signals one wants. The real road test is conducted in short intervals containing some rough roads and the candidated input PSD is obtained from the extra road in proving ground. The testing is targeted for the electronically operated door and seat.

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Force Limited Vibration Tests of Micro-Satellites (힘제한 방법을 이용한 소형 위성의 진동시험)

  • 김영기;김홍배;김경운;우성현;김성훈;문상무
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.446-451
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    • 2004
  • Over testing problems of satellites and theirs components have been issued due to their effects on satellite development cost and schedule. Force limited vibration tests were introduced as solution of the problems in 1980s. Over testing phenomena occurs due to the lack of similarity on interface impedance. Force limited vibration tests control interface force to simulate actual interface impedance. In this research, force limited vibration tests are applied on two satellites environmental tests. Force limits are calculated by using TDFS method and Semi-Empirical method. Four force sensors are employed to control interface force. The tests prove that force limited control reduced maximum interface acceleration in order of 3.

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