• Title/Summary/Keyword: Vertical mixing method

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Method for estimating workability of self-compacting concrete using mixing process images

  • Li, Shuyang;An, Xuehui
    • Computers and Concrete
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    • v.13 no.6
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    • pp.781-798
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    • 2014
  • Estimating the workability of self-compacting concrete (SCC) is very important both in laboratories and on construction site. A method using visual information during the mixing process was proposed in this paper to estimate the workability of SCC. First, fourteen specimens of concrete were produced by a single-shaft mixer. A digital camera was used to record all the mixing processes. Second, employing the digital image processing, the visual information from mixing process images was extracted. The concrete pushed by the rotating blades forms two boundaries in the images. The shape of the upper boundary and the vertical distance between the upper and lower boundaries were used as two visual features. Thirdly, slump flow test and V-funnel test were carried out to estimate the workability of each SCC. Finally, the vertical distance between the upper and lower boundaries andthe shape of the upper boundary were used as indicators to estimate the workability of SCC. The vertical distance between the upper and lower boundaries was related to the slump flow, the shape of the upper boundary was related to the V-funnel flow time. Based on these relationships, the workability of SCC could be estimated using the mixing process images. This estimating method was verified by three more experiments. The experimental results indicate that the proposed method could be used to automatically estimate SCC workability.

Analysis of impingement mixing for coating in injection mold (사출금형 안에서 코팅을 위한 충돌혼합에 관한 해석)

  • Kim, Seul-Woo;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.1-9
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    • 2019
  • In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

Wire and Wireless Transmitting-Receiving Set for Vertical Angle and Depth Measurement of Deep Mixing Method (유무선송수신을 이용한 심층혼합처리공법 수직도 및 심도 자동측정에 관한 연구)

  • Han, Woo-Sun;Yu, Chan;Han, Man-Bok
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.10a
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    • pp.629-634
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    • 2002
  • Demands for the automatic measurement on angle and depth of equipment were arisen for the better construction in deep mixing method and grouting method. Civil, geotechnical, electronic, and communication experts worked together for the development of automatic measuring devices using wire and wireless transmitting-receiving set. The results on the development of automatic devices in an industrial installation will be presented.

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The Study on the Design and Numerical Analysis of Self-Supported Retaining Wall with Cement Treated Soil by Vertical Mixing Method(V-DCM) (연직교반혼합처리(V-DCM) 연속벽을 이용한 자립식 흙막이공법의 설계 및 해석에 관한 연구)

  • Byung-Il Kim;Kang-Han Hong;Young-Seon Kim;Jin-Hae Kim;Sang-Jae Han
    • Journal of the Korean Geosynthetics Society
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    • v.22 no.1
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    • pp.9-23
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    • 2023
  • In this study, the design methods of self-supported retaining wall with cement treated soil constructed by vertical mixing method (trencher mixing method, V-DCM), which are using in domestic and foreign field, are investigated, and the characteristics of it are presented with comparing the results of numerical analysis with the drainage and construction conditions. The results indicated that the method 1 (total stress analysis) is the most aggressive, and method 2 (effective stress analysis) and method 3 are similar in the internal stress, and the stress and the horizontal displacement are effected on the soil type and drainage conditions in backfill of the wall. Also, in the case of the design combined with numerical analysis the method 1 can be applied, in that of the traditional design without the analysis the method 2 or the method 3 can be used. Finally, if the numerical analysis is only conduct, the tensile stress in excavation base and in boundary of the wall and the original ground have to be considered in the numerical analysis method.

A Fundamental Study on Concrete Packing Ability by Placement Method - for H-beam column - (타설방법에 따른 콘크리트의 충전성 컴토를 위한 기초적 연구 - H형강이 있는 기둥을중심으로 -)

  • 강동현;김병천;정근호;이영도;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.04a
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    • pp.835-840
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    • 2000
  • The purpose of this study is developing concrete Mixing & placing method that could be adjusted to vertical joint at top-down method. Basic test was consists of general, high fluidity, and high quality mixing concretes and Mock-up test had several placing ways, placing positions. They were examined several placing ways, placing positions with Mock-up model comparison with three mixing concrete to know fluidity characterics. Used with Mock-up model to know packing ability from placing ways and positions. The result of the study like this; High fluidity and High quality concretes show favorable packing ability, especially, in sheath placing way. It was expected to good result in next planned real structure test.

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Estimation of the Convective Boundary Layer Height Using a UHF Radar (UHF 레이더를 이용한 대류 경계층 고도의 추정)

  • 허복행;김경익
    • Korean Journal of Remote Sensing
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    • v.17 no.1
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    • pp.1-14
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    • 2001
  • The enhancement of the refractive index structure parameter $C_n^2$ often occurs where vertical gradients of virtual potential temperature ${\theta}_v$ and mixing ratio q have their maximum values. The $C_n^2$ can be a very useful parameter for estimating the convective boundary layer(CBL) height. The behavior of $C_n^2$ peaks, often used to locate the height of mixed layer, was investigated in the present study. In addition, a new method to determine the CBL height objectively using both $C_n^2$ and vertical air velocity variance ${\sigma}_w$ data of UHF radar was also suggested. The present analysis showed that the $C_n^2$ peaks in the backscatter intensity profiles often occurred not only at the top of the CBL but also at the top of a residual layer or at a cloud layer. The $C_n^2$ peaks corresponding to the CBL heights were slightly lower than the CBL heights derived from rawinsonde sounding data when vertical mixing owing to weak solar heating was not significant and the height of strong vertical ${\theta}_v$ gradients were not consistent with that of strong vertical q gradients. However, the $C_n^2$ peaks corresponding to the CBL heights were in good agreement with the rawinsonde-estimated CBL hegiths when vertical mixing owing to solar heating was significant and the vertical gradient of both ${\theta}_v$ and q in the entrainment zone was very strong. The maximum backscatter intensity method, which determines the height of $C_n^2$ peak as the CBL height, correctly estimated the CBL height when the $C_n^2$ profile had single peak, but this method erroneously estimated the CBL height when there was a residual layer or a cloud layer over the top of the CBL. The new method distinguished when there the CBL height from the peak due a cloud layer or a residual layer using both $C_n^2$ and ${\sigma}_w$ data, and correctly estimated the CBL height. As for estimation of diurnal variation of the CBL height, the new method backscatter intensity method even if the vertical profile of backscatter intensity had two peaks from the CBL height and a residual layer or a cloud layer.

Development of the slitting device on separation study of pellet and hull (펠릿과 헐의 분리 연구를 위한 슬리팅 장치 개발)

  • 정재후;윤지섭;홍동희;김영환;진재현;박기용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.236-239
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    • 2003
  • The spent fuel slitting device is an equipment developed in order to feed UO$_2$pellet to the dry pulverizing/mixing device. In this study, we have compared and analyzed the handling method of the slitting and that of the pellet and hull, processing time, separating time for 20kgHM, the number of blades, on the existing slitting device using in DUPIC, and spent fuel management technology research and test facility. Also, we have compared and analyzed about an advantage and weak point, designing and producing, processing, establishment, operation, maintenance about the vertical and horizontal slitting device. Based on these results, we have developed the vertical slitting device. By using the results, we have enhanced the slitting processing time(over 40%)in comparison with DUPIC device, and it will is effectively applied to available data for designing and producing of the hot test facility.

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A Study on the Prediction of Failure Stress for Table Liner under Fatigue Load (피로하중을 받는 테이블 라이너의 파손응력예측에 관한 연구)

  • 이동우;주원식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.97-105
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    • 2004
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers and the centrifugal force by rotation of table. It demands $4{\times}10^7$ expense of life but has $4{\times}10^6~-8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller The repair expense fur it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner of vertical roller mill using HDM and fatigue analysis

A Study on on Failure Analysis of Table Liner for Roller Mill (롤러 분쇄기용 테이블 라이너의 파손 해석에 관한 연구)

  • Lee, Dong-Woo;Hong, Soon-Hyeok;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.163-169
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    • 2003
  • The vertical roller mill is the important machine grinding and mixing various crude materials in the manufacturing process of portland cement. Table liner is one of grinding elements of vertical roller mill and is subjected to the cyclic bending stress by rollers load and the centrifugal force by rotation of table. It demands $4{\times}10^7$ cycle but has $4{\times}10^6{\sim}8{\times}10^6$ cycle. It fractures at the edge of grinding path of outside roller. The repair expense for it amounts to 30% of total maintenance of vertical roller mill. Therefore, this study shows the fracture mechanism of table liner for vertical roller mill using HDM and fatigue analysis

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CFD ANALYSIS ON THE CHARACTERISTICS FOR FLOCCULATORS OF VERTICAL PADDLE AND HYDRO-FOIL TYPE (수직 패들형 및 하이드로 포일형 응집기 특성의 전산유체역학 해석)

  • Shin, J.H.;Chang, S.M.;Cho, Y.
    • Journal of computational fluids engineering
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    • v.21 no.3
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    • pp.24-30
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    • 2016
  • In the water purification plant, the mixture of water and chemical from the mixing basin enters the flocculation basin. The rotating flocculators are generally used for the efficient flocculation of dregs. In this paper, the performance of flocculators of a vertical paddle type, widely used in the typical flocculation basins, and a hydro-foil type, recently disseminated in the field, are compared with each other by use of the numerical method. Also the characteristics and the efficiency are analyzed with CFD techniques. The strain rate and the eddy viscosity are compared for two types to predict the mixing efficiency, and the maximum speed and its location are pursued from the computed data. The hydrofoil type shows that the eddy viscosity is enhanced 1.66 to 3.03 times larger than that of vertical paddle type, and also produced 1.87 to 1.95 times larger flocs for each stage. However, the rapid rotation of hydrofoil may chop the floc to small size due to the higher turbulence intensity. From the result of computation, the strong and weak points of each type have been analyzed for the decision making.