• Title/Summary/Keyword: Vehicle suspension module

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Light-weight Design of a Korean Light Tactical Vehicle Using Optimization Technique (최적화 기법을 이용한 한국형 소형전술차량의 경량설계)

  • Suh, Kwonhee;Song, Bugeun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.23 no.3
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    • pp.336-343
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    • 2015
  • One of various main jobs in the design of a new tactical vehicle is to develop the lightest chassis parts satisfying the required durability target. In this study, the analytic methods to reduce the size and weight of a lower control arm and chassis frame of a Korean light tactical vehicle are presented. Topology optimization by ATOM (Abaqus Topology Optimization Module) is applied to find the optimal design of the suspension arm with volume and displacement constraints satisfied. In case of chassis frame, the light-weight optimization process associated with design sensitivity method is developed using Isight and ABAQUS. By these analytic methods we can provide design engineers with guides to where and how much the design changes should be made.

A Study on Program Development for Static Design Factor of Automotive Suspension System (자동차 현가장치의 정적설계인자 계산을 위한 프로그램 개발에 관한 연구)

  • Kim, Kwang-Suk
    • Journal of the Korea Convergence Society
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    • v.8 no.12
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    • pp.283-289
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    • 2017
  • In this study, a general program has been developed to calculate the static design factor of a vehicle suspension system. The partial derivatives of Jacobians for constraint equations are calculated using the symbolic technique. In the commercial program, finite difference method is used to calculate the Jacobian matrix of Jacobian. But in this study, it is calculated by using the symbol calculation method to precisely consider it. The calculated Jacobian matrix for the system has proved its accuracy through the solution of the numerical example. A simulation was performed for a double wishbone suspension of a 1/4 vehicle. The result can be used to calculate the static design factor of the suspension, and also add a convergence module that can perform virtual tests.

Development of fundamental technology for dynamic analysis of the high speed EMU (Electric Multiple Unit) (동력분산형 고속철도 주행성능 동역학 해석을 위한 기반기술 개발)

  • Yoon, Ji-Won;Park, Tae-Won;Jun, Kab-Jin;Park, Sung-Moon;Kim, Jung-Bum
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.380-386
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    • 2008
  • The development of a new railway vehicle is under progress through the Next Generation High-Speed Rail Development Project in Korea. Its aim is to develope fundamental technology of the vehicle that can run over 400km/h. The new distributed traction bogie system, 'HEMU'(High-speed Electric Multiple Unit), will be used and is different from that of previously developed high speed railway vehicles. Previous vehicles adopted push-pull type system, which means one traction-car drives rest all of the vehicle. Due to the difference, investigation on dynamic behavior and its safety evaluation are necessary, as a part of verification of the design specification. In the paper, current progresses of researches are presented. And the High-Speed Railway vehicle system is evaluated for a dynamic characteristic simulation. Proper dynamic models including air-suspension system, wheel-rail, bogie and car-body is developed according to the vehicle simulation scenario. The basic platform for the development of dynamic solver is prepared using nodal, modal coordinate system and wheel-rail contact module. Operating scenario is prepared using commercial dynamic analysis program and used for development of dynamic model, which contains many parts such as carbodies, bogies and suspension systems. Furthermore, international safety standard is applied for final verification of the system. Finally, the reliability of the dynamic model will be verified with test results in the further researches. This research will propose a better solution when test results shows a problem in the parts and elements. Finally, the vehicle that has excellent performance will be developed, promoting academic achievement and technical development.

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Dynamic Characteristics Simulation for Magnetically-Levitated Vehicle (자기부상열차의 동특성 시뮬레이션)

  • Kim, Jong-Moon;Kim, Choon-Kyung;Park, Min-Kook
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.1134-1135
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    • 2006
  • In this paper, dynamic simulation results for magnetically-levitated vehicles are resented. The dynamic equation and models for a half-bogie system are derived. The system includes primary suspension system, magnet module, spring-damper system and cabin. Also, the dynamic characteristics for the derived models are analysed. Using the results, levitation control algorithm can be designed to meet the performance requirements.

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Brake Steering Analysis of Electric-driven Special-purpose Vehicles (전기구동 특수차량의 제동 조향 성능 해석)

  • 박건선;김준영;허건수;장경영;오재응
    • Transactions of the Korean Society of Automotive Engineers
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    • v.5 no.4
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    • pp.29-38
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    • 1997
  • In this paper, brake steering performance of electric-driven special-purpose vehicles is investigated. A 14 DOF model is developed considering nonlinear character- istics of the suspension and tire. Based on the model, cornering performance is analyzed for brake steering, acceleration steering and pivoting, respectively. Simulation results are obtained based on the developed SIMULINK module. This analysis about the non steady state cornering performance is particularly important for armored vehicles because the projected route of the vehicle at emergency should be predicted accuracy.

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A study on the development of wheel-rail contact module using general contact mechanism (일반적인 접촉특성을 이용한 휠/레일 접촉모듈 프로그램 개발에 관한 연구)

  • 박찬경;배대성;조희재;조영걸
    • Proceedings of the KSR Conference
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    • 2003.10a
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    • pp.204-209
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    • 2003
  • The railway vehicle is composed of many suspension components, such as 1st springs, 2nd dampers, that have an influence on the dynamic characteristics of high speed train. Also, the wheel/rail shapes and its contact mechanism affect the dynamic behavior of high speed train. but these geometric contact characteristics are nonlinear functions of the wheelset lateral displacement and it do not exact dynamic analysis for high speed train. there is a need to develop a new wheel/rail contact module for dynamic behavior and wheelset model is divided motor box, wheel box and wheel body. This wheel is moved by motor box and constrained by joint. It is almost same a train and its result is more exactly.

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The Road condition-based Braking Strength Calculation System for a fully autonomous driving vehicle (완전 자율주행을 위한 도로 상태 기반 제동 강도 계산 시스템)

  • Son, Su-Rak;Jeong, Yi-Na
    • Journal of Internet Computing and Services
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    • v.23 no.2
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    • pp.53-59
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    • 2022
  • After the 3rd level autonomous driving vehicle, the 4th and 5th level of autonomous driving technology is trying to maintain the optimal condition of the passengers as well as the perfect driving of the vehicle. However current autonomous driving technology is too dependent on visual information such as LiDAR and front camera, so it is difficult to fully autonomously drive on roads other than designated roads. Therefore this paper proposes a Braking Strength Calculation System (BSCS), in which a vehicle classifies road conditions using data other than visual information and calculates optimal braking strength according to road conditions and driving conditions. The BSCS consists of RCDM (Road Condition Definition Module), which classifies road conditions based on KNN algorithm, and BSCM (Braking Strength Calculation Module), which calculates optimal braking strength while driving based on current driving conditions and road conditions. As a result of the experiment in this paper, it was possible to find the most suitable number of Ks for the KNN algorithm, and it was proved that the RCDM proposed in this paper is more accurate than the unsupervised K-means algorithm. By using not only visual information but also vibration data applied to the suspension, the BSCS of the paper can make the braking of autonomous vehicles smoother in various environments where visual information is limited.

Analysis of Load Simulating System Considering Lateral Behavior of a Vehicle (횡방향 거동 특성을 고려한 부하모사 시스템 해석)

  • Kim, Hyo-Jun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.5
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    • pp.621-626
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    • 2019
  • The driver's steering wheel maneuver is a typical disturbance that causes excessive body motion and traveling instability of a vehicle. Abrupt and extreme operation can cause rollover depending on the geometric and dynamic characteristics, e.g., SUV vehicles. In this study, to cope with the performance limitation of conventional cars, fundamental research on the structurization of a control system was performed as follows. Mathematical modeling of the lateral behavior induced by driver input was carried out. A controller was designed to reduce the body motion based on this model. An algorithm was applied to secure robust control performance against modeling errors due to parameter uncertainty, $H_{\infty}$. Using the decoupled 1/4 car, a dynamic load simulating model considering the body moment was suggested. The simulation result showed the validity of the load-simulating model. The framework for a lateral behavior control system is proposed, including an experimental 1/4 vehicle unit, load simulating module, suspension control module, and hardware-in-the-loop simulation technology.

Development of 3-axis Loadcell for Measuring the Side Force of MPV Using Design of Experiment (실험계획법을 이용한 다목적 차량의 측면하중 측정을 위한 3축 로드셀 개발)

  • Chu, Sung-Il;Park, Jun-Hyub;Lee, Jin-Gun;Park, Ji-Young
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.4
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    • pp.83-93
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    • 2007
  • This paper represents the development of 3-axises loadcell for measuring the side-force of suspension module of MPV(Multi Purposed Vehicle). The side force causes the failure of damper, such as leakage. The loadcell was developed using strain gauges, and the Wheastone bridge circuit to compensate for the cross-talk between the each axises and the measurement error by temperature. Structure analysis of loadcell was accomplished with FEM(Finite Element Method) to optimize the location of strain gages. The design optimization for important factors that have an effect on performance of loadcell was accomplished by using DOE(Design of Experiment). Loadcell was produced and successfully tested, showing good sensitivity and low cross-talk. The cross-talk of the developed loadcell is bellow 5%. The load history was measured at proving ground. The maximum side-force, the longitudinal force, and vertical force of MPV are 4.2 kN, 8.0 kN, and 17.0 kN, respectively, at Belgian road.