• Title/Summary/Keyword: Vehicle Lightweight

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Fuzzy Logic Speed Control Stability Improvement of Lightweight Electric Vehicle Drive

  • Nasri, Abdelfatah;Hazzab, Abdeldjabar;Bousserhane, Ismail.K;Hadjeri, Samir;Sicard, Pierre
    • Journal of Electrical Engineering and Technology
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    • v.5 no.1
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    • pp.129-139
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    • 2010
  • To be satisfied with complex load condition of electric vehicle, fuzzy logic control (FLC) is applied to improve speed response and system robust performance of induction traction machine based on indirect rotor field orientation control. The proposed propulsion system consists of two induction motors (IM) that ensure the drive of the two back driving wheels of lightweight electric vehicle by means the vehicle used for passenger transportation. The electronic differential system ensures the robust control of the vehicle behavior on the road. It also allows controlling, independently, every driving wheel to turn at different speeds in any curve. Our electric vehicle fuzzy inference system control's simulated in Matlab SIMULINK environment, the results obtained present the efficiency and the robustness of the proposed control with good performances compared with the traditional PI speed control, the FLC induction traction machine presents not only good steady characteristic, but with no overshoot too.

High Efficient Welding Technology of the Car Bodies (자동차 경량화를 위한 알루미늄 합금의 강변형 가공 및 고능률 용접기술에 관한 동향)

  • Kim, Hwan Tae;Kil, Sang Cheol
    • Journal of Welding and Joining
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    • v.34 no.4
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    • pp.62-66
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    • 2016
  • The trend of the fabrication technology of high strength, high toughness aluminum alloys by the severe plastic deformation(SPD) process and the welding technology of lightweight alloys in the automobile has been studied. The lightweight aluminum alloys can reduce vehicle weight, while stringently demanding the high quality and efficient welding techniques, to produce the best weldments. Among the production technologies, welding plays an important role in the fabrication of lightweight vehicle structure. This paper covers the scientometric analysis of the severe plastic deformations of lightweight alloys and the welding technology in the automobile which are based on the published research works in the 'HPT, ECAP and rolling', and 'welding technology of the automobile' obtained from Web of Science, and deals with the details of the background data of the HPT, ECAP, and rolling of lightweight alloys, and welding technology of the automobile technology.

Structural Design Optimization of the Aluminum Space Frame Vehicle (알루미늄 스페이스 프레임 차량의 구조 최적화 설계 기법)

  • Kang, Hyuk;Kyoung, Woo-Min
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.1
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    • pp.175-180
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    • 2008
  • Due to the global environment problems and the consumer's need for higher vehicle performance, it becomes very important for the global car makers to reduce vehicle weight. To reduce vehicle weight, many car makers have tried to use lightweight materials, for example, aluminum, magnesium, and plastics, for the vehicle structures and components. Especially, the ASF(aluminum space frame) is known for the excellent concept of the vehicle to satisfy structural rigidity, safety performance and weight reduction. In this research, the design of experiments and the multi-disciplinary optimization technique were utilized to meet the weight and structural rigidity target of the ASF. For the structural performance of the ASF, the locations and the size of aluminum extruded frames, aluminum cast nodes, and the aluminum sheets were optimized. As a result, the optimization design procedure has been set up to meet both structural and weight target of the ASF, and the assembled ASF showed good structural performance and weight reduction.

A Study on the Optimal Design for Lightweight Vehicle Dash (차량 경량화를 위한 최적설계에 관한 연구)

  • Lee, Gyung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.12
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    • pp.14-20
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    • 2020
  • Currently, the automotive market is intensively researching eco-friendly vehicles such as EV vehicles and hydrogen vehicles. Further, research and developments for the future markets such as autonomous vehicles and the connective cars are coped up continuously along with the rising fuel economy regulations and the emission regulations. In this development, various sensors, batteries, and control devices are fused in order to decrease the weight of the vehicle. Moreover, since the fuel economy regulation is an issue, research on the weight reduction of body parts is underway. Therefore, in this work, a study is conducted to obtain the optimal design of the Dash part that separates the engine room and the passenger seat of the vehicle body by combining lightweight materials with high rigidity materials. The optimal design was obtained using the Finite Element Analysis. Further, AL5083 was used as the lightweight material and ASBC1470 was used for high strength materials. The parts made with this combination of materials had strength equivalent to that of the existing steel and the weight was reduced by 10%.

Analysis on Life Prediction for Different Materials in Vehicle Door Hinge Lightweight Design (차량용 도어 힌지의 경량화를 위한 재질별 수명 예측)

  • Yu, Ki Hyun;Kim, Hong Gun
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.693-699
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    • 2013
  • Environmental issues are attracting increasing interest worldwide, and accordingly, environmental regulations for vehicles are being made more stringent. As a result, the car industry is conducting studies focusing on fuel efficiency and lightweight vehicles. To manufacture lightweight vehicles, existing steel parts are replaced by composite materials and lightweight metals. In this study, the fatigue life of a new material for manufacturing lightweight car door hinges was predicted using a finite-element analysis program. The existing steel material was replaced by carbon-fiber-reinforced plastic (CFRP) and aluminum alloy 6061, and the test results were analyzed. The maximum stress decreased by approximately three times, whereas the fatigue life and safety factor increased. When only CFRP was used, its allowable stress, safety factor, and fatigue life were excellent, but the sagging of the product exceeded the allowable value, which posed a limitation in use. Therefore, it seems desirable to use an appropriate combination of steel, AA6061, and CFRP for this product.

Durability Evaluation of a Lightweight 40-feet Container Trailer (40피트 경량 컨테이너 트레일러의 내구성 평가)

  • Kim, J.G.;Kim, J.Y.;Yoon, H.J.
    • Journal of Power System Engineering
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    • v.15 no.4
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    • pp.31-36
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    • 2011
  • The need for the lightweight of special vehicle trailer frame is substantially growing due to high gasoline prices and serious environmental issues. In this study, we develop a new lightweight sub-frame for large container trailers and evaluate its durability through a fatigue test. To this end, a reliable three-dimensional parametric finite element model of a sub-frame is constructed and then an optimized lightweight sub-frame is newly developed by using the Taguchi method. Next, we make a trial product of the optimized lightweight sub-frame and conduct a driving test to identify the driving load history at vulnerable areas. Finally, we evaluate the durability of the developed lightweight sub-frame through a fatigue test based on the load history.

A Structural Analysis on the Light Rail Vehicle Body with Composite Material (복합재료 경전철의 차체구조 해석)

  • 이영신;김재훈;이호철;길기남;박병준
    • Proceedings of the KSR Conference
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    • 1999.11a
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    • pp.437-446
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    • 1999
  • The structural behavior of the composite material light rail vehicle body are investigated. Composite material is very useful for light rail vehicle structure due to its high specific strength and lightweight characteristics. The main carbody is made of aluminum alloy. The side wall and roof with composite panels can reduce total vehicle weight about 2000kg. In addition, with the lower density of the foam, enhances lightness in the panel and to save the operation expenses. The finite element analysis code, ANSYS is used to evaluate the stability of the body structure under the various load conditions.

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The Study on the Vehicle-Mounted Radar System of Structural Design Under Environment Conditions (차량 탑재형 레이더 시스템의 구조물에 대한 연구)

  • Jung, Hwa Young;Lee, Keon Min;Kang, Kwang Hee;Kang, Jong Goo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.797-804
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    • 2016
  • The vehicle-mounted radar system (VMRS) including its electronic parts must be designed so that its performance is maintained under varying environmental conditions. The important aspects are typically weight and safety. Since many rotating VMRSs have been developed, discussion about the vibration and shock requirements for the transportation conditions has occurred: in addition, the dynamic unpaved, paved, and off-road effects have been emphasized with respect to lightweight designs. A lightweight-design VMRS should be capable of operating stably under the wind condition with the support of the vehicle structure. In this paper, a structural analysis regarding the support of the VMRS is performed, whereby the real-load conditions for three types of road and pressure were employed in terms of the wind condition. The structural analysis for the safety of the VMRS is performed, and the structural-integrity analytical processes of the VMRS are presented for different load conditions.

A Study on the Security Framework in IoT Services for Unmanned Aerial Vehicle Networks (군집 드론망을 통한 IoT 서비스를 위한 보안 프레임워크 연구)

  • Shin, Minjeong;Kim, Sungun
    • Journal of Korea Multimedia Society
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    • v.21 no.8
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    • pp.897-908
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    • 2018
  • In this paper, we propose a security framework for a cluster drones network using the MAVLink (Micro Air Vehicle Link) application protocol based on FANET (Flying Ad-hoc Network), which is composed of ad-hoc networks with multiple drones for IoT services such as remote sensing or disaster monitoring. Here, the drones belonging to the cluster construct a FANET network acting as WTRP (Wireless Token Ring Protocol) MAC protocol. Under this network environment, we propose an efficient algorithm applying the Lightweight Encryption Algorithm (LEA) to the CTR (Counter) operation mode of WPA2 (WiFi Protected Access 2) to encrypt the transmitted data through the MAVLink application. And we study how to apply LEA based on CBC (Cipher Block Chaining) operation mode used in WPA2 for message security tag generation. In addition, a modified Diffie-Hellman key exchange method is approached to generate a new key used for encryption and security tag generation. The proposed method and similar methods are compared and analyzed in terms of efficiency.

A Study on Optimization of Board Molding Process with GMPU Technology (GMPU 공법을 이용한 보드 성형 공정 최적화 연구)

  • Choi, Dong-Jo;Park, Hong-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.3
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    • pp.81-87
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    • 2009
  • Lightweight board has been used for manufacturing various fields of automotive interior trims for years. The GMPU board was constructed with glass fiber mat, honeycomb and polyurethane foamed using polyol and isocyanate materials which were sprayed by robot that is interlocked foaming machine. For more lightweight and cost reduction this paper shows how to optimize GMPU process parameters that related to foaming condition, robot position and robot velocity for polyurethane weight. The results show that flexural strength and modulus of board's specimens were evaluated by robot velocity and moving pattern. Based on that, a innovative process was developed for more lightweight and cost reduction.