• Title/Summary/Keyword: Valve simulation

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Design review of fuel vent-relief valve (연료 벤트/릴리프 밸브의 설계 분석)

  • Jang, JeSun;Kil, GyoungSub;Han, SangYeop;Park, Jong-Ho
    • Aerospace Engineering and Technology
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    • v.11 no.2
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    • pp.109-116
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    • 2012
  • A vent-relief valve performs as a safety-valve assembly for liquid propellant feeding system of space launch vehicle, which relives pressurant propellant tanks during the filling and the flight. At vent mode, valve is opened and closed by driving pneumatic pressure, and at relief mode, valve is automatically operated to set relief pressure. In this study, we have analyzed a basic layout of vent-relief valve which is designed using foreign LVs(Saturn) to satisfy requirements of Korean Space Launch Vehicle. The simulation model of vent-relief valve is designed by using the AMESim code to verify design parameters and evaluate pneumatic behaviors of valve. In this study, we performed dynamic characteristic simulations on design parameters. And we could predict opening/closing time and pressures, operating performances on design parameters. Using this results, we could suggest detail design and boundary conditions of design.

Effects of Flow Rate and Discharge Pressure with Compressing Spring in Non-diaphragm Type Stem of Water Pressure Reducing Valve (급수용 감압밸브의 비다이어프램 스템에서 압축스프링에 따른 유량 및 토출압력 효과)

  • Byeon, Jae-Uk;Kim, Chi-Ho;Park, Seong-Hwan;Lee, Myung-Won;Kang, Myungchang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.5
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    • pp.103-109
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    • 2019
  • The pressure reducing valve for water is controlled by the load of the compression spring and the force of the fluid acting on the diaphragm of the stem. Repeated upward and downward reciprocation of the pressure-reducing valve stem damages the diaphragm, resulting in leakage. In this study, we designed a stem without a diaphragm and adjusted the stiffness of the compressing spring. In order to select the spring stiffness, springs offering a stiffness of -20%, -10%, 0%, and 10% with respect to the stiffness of the compression spring attached to the existing pressure reducing valve stiffness. A prototype for the pressure reducing valve was fabricated and the pressure change was evaluated for the target static pressure (6 bar) by testing the pressure characteristics after mounting the modified stem and each compression spring. Evaluation of the pressure characteristics was carried out using ASSE 1003 and KS B 6153. In addition, the flow rates were compared by internal flow analysis of the conventional pressure reducing valve and the pressure reducing valve using the modified stems, and the flow analysis was performed using Solidworks flow simulation 2018. The spring stiffness was constantly discharged at the target static pressure of 3.793 kgf/mm, and the flow rate was increased by about 15% compared with the conventional pressure reducing valve.

On the Pressurization Characteristics of Small Piezoelectric Hydraulic Pump for Brake System (브레이크용 소형 압전유압펌프 가압 동특성 해석)

  • Jeong, Min-Ji;Hwang, Jai-Hyuk;Bae, Jae-Sung;Kwon, Jun-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.43 no.11
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    • pp.963-970
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    • 2015
  • In this study, the pressurization characteristics of the small piezoelectric hydraulic pump for a brake system has been analyzed through modeling the full hydraulic pump components; the pump chamber, check valve, pump load, pump drive controller etc. To analyze the pressurization characteristics, the process of charging pressure in the chamber with stacked-layer piezoelectric actuator were firstly modeled. Secondly, the flow coefficient of the check valve in terms of valve opening has been calculated after computational fluid dynamics analysis, such as the pressure distribution around check valve and the flow rate, was conducted. Also the pump driving controller, which controls the input voltage to the actuator, was designed to make the load pressure follow the input pressure command. The simulation results find that it takes about 0.03ms to reach the operating load pressure required for the braking system. The simulation result was also verified through comparison to the result of the pump performance test.

Cause Analysis of Flow Accelerated Corrosion and Erosion-Corrosion Cases in Korea Nuclear Power Plants

  • Lee, Y.S.;Lee, S.H.;Hwang, K.M.
    • Corrosion Science and Technology
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    • v.15 no.4
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    • pp.182-188
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    • 2016
  • Significant piping wall thinning caused by Flow-Accelerated Corrosion (FAC) and Erosion-Corrosion (EC) continues to occur, even after the Mihama Power Station unit 3 secondary pipe rupture in 2004, in which workers were seriously injured or died. Nuclear power plants in many countries have experienced FAC and EC-related cases in steam cycle piping systems. Korea has also experienced piping wall thinning cases including thinning in the downstream straight pipe of a check valve in a feedwater pump line, the downstream elbow of a control valve in a feedwater flow control line, and failure of the straight pipe downstream of an orifice in an auxiliary steam return line. Cause analyses were performed by reviewing thickness data using Ultrasonic Techniques (UT) and, Scanning Electron Microscope (SEM) images for the failed pipe, and numerical simulation results for FAC and EC cases in Korea Nuclear Power Plants. It was concluded that the main cause of wall thinning for the downstream pipe of a check valve is FAC caused by water vortex flow due to the internal flow shape of a check valve, the main cause of wall thinning for the downstream elbow of a control valve is FAC caused by a thickness difference with the upstream pipe, and the main cause of wall thinning for the downstream pipe of an orifice is FAC and EC caused by liquid droplets and vortex flow. In order to investigate more cases, additional analyses were performed with the review of a lot of thickness data for inspected pipes. The results showed that pipe wall thinning was also affected by the operating condition of upstream equipment. Management of FAC and EC based on these cases will focus on the downstream piping of abnormal or unusual operated equipment.

Effect of Control Valve Flow Rates Characteristics on the Performance of an Air Spring (제어밸브의 유량특성에 따른 에어스프링의 성능 변화)

  • Han, Seung Hun;Jang, Ji Seong;Ji, Sang Won
    • Journal of Drive and Control
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    • v.13 no.3
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    • pp.8-14
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    • 2016
  • This study describes the effect of the critical pressure ratio of a control valve on the performance of an air spring system composed of an air spring, auxiliary chamber, control valve and mass in order to suggest a more efficient design for an air spring system. The critical pressure ratio of the control valve is assumed to have a fixed value, but the critical pressure ratio of the control valve is known to have various values between 0.05 and 0.6, and the effect of the variation of the critical pressure ratio on the performance of the air spring system has not yet been reported. The analysis derives nonlinear and linear governing equations of the air spring system, including the critical pressure ratio of the control valve. This simulation study is presented to show that the impedance and transmissibility characteristics of the air spring system change due to variations in the critical pressure ratio of the control valve as well as its sonic conductance. As a result, the critical pressure ratio of the control valve should be maintained as large as possible to improve the vibration isolation characteristics of the air spring system.

Effect of Check Valve Characteristics on Flow Rate of the Small Piezoelectric-Hydraulic Pump (체크밸브 특성이 소형 압전유압펌프 유량에 미치는 효과)

  • Nguyen, Anh Phuc;Hwang, Jai-Hyuk;Hwang, Yong-Ha;Bae, Jae-Sung
    • Journal of Aerospace System Engineering
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    • v.12 no.5
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    • pp.54-68
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    • 2018
  • The objective of this study is to analyze the effect of dynamic characteristics of the check valve applied to the small piezoelectric-hydraulic pumps on flow rate formation. The flow rate of the piezoelectric-hydraulic pump is a key factor in the formation of the load pressure to operate the brake system. At this time, the natural frequency of the check valve operating in the fluid has a great influence on the formulation of the flow rate of the piezoelectric-hydraulic pump. In addition, the natural frequency of the check valve is affected by the gap between the check valve and the pump seat. In this study, the natural frequency of the check valve according to the gap between the check valve and the pump seat was calculated through the fluid-structure interaction analysis. The flow rate obtained from the simulation result was verified by comparing it with the result from the flow rate experiment using the developed piezoelectric-hydraulic pump.

Evaluation of Numerical Model of a Ball Valve used for a Gas Pipeline (가스 파이프라인용 볼 밸브의 수치해석 모델 평가)

  • KIM, CHUL-KYU;LEE, KYOUNG-KEUN;LIM, TAE-GYUN;JANG, CHOON-MAN
    • Journal of Hydrogen and New Energy
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    • v.27 no.6
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    • pp.764-772
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    • 2016
  • This paper presents on the evaluation of numerical analysis model of a ball valve used for a gas pipeline. The ball valve has important role to control the gas flow of the pipeline as well as safety operation to prevent gas explosion at the emergency. For the validation of numerical simulation, the computational domains are introduced three different types: a hexahedron chamber connected to a pipeline outlet without considering the geometry of pressure tubes, a pipeline only considered the geometry of pressure tubes, and a pipeline connected both of the a hexahedron chamber and pressure tubes. The commercial code, SC/Tetra, is introduced to solve the three-dimensional steady-state Reynolds-averaged Navier-Stokes analysis in the present study. The valve flow coefficient and valve loss coefficient with respect to the valve opening rate of 30%, 50%, and 70% are compared with experimental results. Throughout the numerical analysis for the three analysis domains, pressure computed along the pipeline is affected by computational domains. It is noted pressure obtained by the computational model considering both of the a hexahedron chamber and pressure tubes has a relatively good agreement to the experimental data.

Dynamic Analysis of Engine Valve Train with Flexible Multibody Model Considering Contact between Components (부품간의 접촉을 고려한 유연체모델을 이용한 엔진 밸브트레인의 동특성 해석)

  • Hwang, Won-Gul;Sung, Won-Suk;Ahn, Ki-Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.1
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    • pp.125-132
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    • 2011
  • The dynamic characteristics of valve train are responsible for the dynamic performances of engine. We derived the equation of motion for 6 degrees of freedom model of the valve train. Computer model is also developed with flexible multibody model considering contact between components. The simulation results with these two models are compared with experimental results. We investigated the effect of the two spring models, TSDA (Translational Spring Damper Actuator) element and flexible body model, on the valve behavior and spring force. It is found that the dynamic behavior of the two models are not very different at normal operational velocity of the engine. By modeling contact between cam and tappet, the stress distributions of the cam were found. Using stress distribution obtained, contact width and contact stresses of the cam surface were calculated with Hertz contact theory.

Dynamic Characteristics of the Control Valve for LRE using Speed Control Methode (속도제어기법을 이용한 로켓엔진 제어밸브의 동특성)

  • Lee, Joong-Youp;Lee, Soo-Yong
    • Aerospace Engineering and Technology
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    • v.7 no.2
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    • pp.162-169
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    • 2008
  • Dynamic characteristics of a control valve, which plays an important role in thrust control of liquid rocket engines, have been analysed by AMESim simulator modeling. A speed control method has been proposed for the control of the valve equipped with a BLDC motor and the performances of this control method have been proved in making a comparison between the predictions of simulation and experimental results. Moreover, it is shown that a control valve with a second pre-filter is enough stable to the flow disturbances. The speed control method for BLDC motor is more simpler than PI gain scheduling method for the application in complex flow system.

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Optimum Cam Profile Design and Experimental Verification on an OHC Type Cam-valve System (OHC형 캠-밸브 기구의 최적 캠 형상설계 및 실험적 검증)

  • 김성훈;김원경;박윤식
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.11
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    • pp.2049-2058
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    • 1992
  • In this work, a 6 degree of freedom lumped mass model is constructed for an OHC-type cam valve train analysis, and the model is verified experimentally. Using the verified model, an optimum cam profile is designed to minimize the maximum contact force between cam and follower under the constraints such as cam lift and cam event angle. The designed cam was carefully machined and tested experimentally. As operating the designed cam shaft on the test rig, the valve motion was precisely measured with laser displacement meter and the contact force was indirectly monitored by measuring strain at a certain point of the finger follower. Judging from the model simulation and experiment results, the maximum contact force can be reduced as much as more than 16.7 percent under maintaining the original valve flow area by adopting the optimum cam profile.