• Title/Summary/Keyword: Valve Fitting

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Analysis of the Room Temperature Fitting Process for Assembling the Part(Valve Seat and Cylinder Head) (Valve Seat/Cylinder Head 단품조립을 위한 상온압입공정 해석)

  • Bae, J.H.;Kim, M.S.;Woo, T.K.;Kim, T.J.;Ho, J.D.;Kim, C.
    • Transactions of Materials Processing
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    • v.18 no.8
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    • pp.607-616
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    • 2009
  • There are three sub-processes associated with the assembly of the valve seat and cylinder head; heat fitting, cold fitting, and shrink fitting. In the heat fitting stage, the cylinder head is heated to a specified temperature and then squeezed toward the outer diameter of the valve seat. The cold fitting process cools the valve seat and safely squeezes it toward the inner diameter of cylinder head. However, these methods increased the installations & running cost and curtailed productivity. To address these problems, we analyzed the shrink fitting process using the contact pressure caused by fitting interference between the outer diameter of the valve seat and the inner diameter of the cylinder head. In this study, a closed form equation for predicting the contact pressure and fitting load is proposed. For quality control of the assembly line, principal factors of the shrink fitting process influenced in contact pressure were simulated by the FEM. Actual loads measured in the field showed good agreement with the results obtained by theoretical and finite element analysis.

Evaluation of the Effect on the Valve Flow Coefficient by Attached Fitting (밸브 후단 피팅에 따른 밸브 용량계수의 영향 평가)

  • Kang, Seung-Kyu;Lee, Won-Sik;Yoon, Joon-Yong;Min, Kyung-Wha
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.4 s.21
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    • pp.29-37
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    • 2003
  • This study was undertaken to verify the effect of flow coefficient when a globe control valve was attached by different type of fitting. The valve flow coefficient is usually determined by measuring the flow rate and the pressure drop with the connection of straight pipe through the valve. The effect of different fitting that is mounted on the downstream of the valve is studied. Four types of fittings and three distances between the valve and a downstream fitting are compared parametrically to investigate the effect on the flow coefficient of it. Measured flow coefficient and numerically predicted value by using computational fluid dynamics were compared in detail. It is concluded that the flow coefficient is reduced if the fitting is attached after a valve, but the effect of different type of fitting is not crucial.

Experimental Study on the Internal Flow of a Ball Valve used for a Gas Pipeline (가스 파이프라인용 볼 밸브 내부유동의 실험적 연구)

  • KIM, CHUL-KYU;LEE, SANG-MOON;JANG, CHOON-MAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.3
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    • pp.311-317
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    • 2016
  • This paper presents the flow characteristics of a ball valve used for a gas pipeline. Understanding of the internal flow of a ball valve is an important to analyze the physical phenomena of the valve. Present experimental study was performed by IEC 60534-2-3, the international standard for an industrial control valve testing procedure. Pressure measured at upstream and downstream of the valve, flow-rate and gas temperature passing the inside of the gas pipeline were measured with respect to valve opening rates. Throughout the experimental measurement of the ball valve, empirical equation of the pressure drop between the ball valve according to the mass flow rates is successively obtained using a polynomial curve fitting method. In addition, flow coefficient for determining the valve capacity is also analyzed with respect to valve opening rates using the curve fitting method.

Hydraulic fitting impulse tester development (유압 피팅 충격압시험기 개발)

  • 김형의;이용범
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.917-921
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    • 1991
  • Hydraulic fitting impulse tester is equipment which produce impulse pressure waveform that specified foreign standard of SAE, JIS etc. Test conditions of SAE J1453 about waveform standard indicates frequency of 35-70 cycle/min, pressure of 560 bar, oil temperature of 93 .+-.3.deg. C etc. and required cycle is a million over. In additions, Test condition operated continuously equipment. This development item adopted new pattern method such as intensifier and rotary distributor is different from already established fitting impulse tester applied servo valve and high pressure direct directional control valve. Therefore, this development item which compares already established item is good reliability, low cost of manufacture and save of electric energy. especially, Domestic small and medium enterprise uses this tester because of economical cause. We develope appropriateness tester which conforms to demand of user.

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Forging of Valve Fitting Products for Semi-Conductor Industry Using a Super-High Speed Shearing Process (초고속 전단공정을 이용한 반도체용 밸브 피팅 단조)

  • Park, Joon-Hong;Jeon, Eon-Chan;Kim, Tae-Ho;Kim, Hyung-Baek
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.56-61
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    • 2008
  • Cropping metal materials is widely used for feeding processes of various forming method, such as forging, extrusion, drawing, and upsetting. However, cropping has many weak points, which are material loss in part of cutting, chip creation, and much use of lubrication oil, etc. In this study, instead of cropping, a novel process is proposed to cut metal materials, especially stainless steel bar which is known very difficult to crop. Results of FE-analysis will be shown to verify the proposed method comparing with those of the conventional cropping process. Also, fitting products were successfully forged using the fabricated billet by the proposed process.

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A Study of STS 316L Threaded Elbow Fitting Fabrication by Metal Injection Molding (금속사출성형을 이용한 STS 316L 밸브피팅 제작에 대한 연구)

  • Kim, J.Y.;Kim, S.J.;Chung, S.T.;Ahn, S.
    • Transactions of Materials Processing
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    • v.24 no.2
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    • pp.121-129
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    • 2015
  • A net-shape forming of small and complex-shaped metal parts by metal injection molding (MIM) has economic advantages in mass production, especially for STS 316L valve fitting. STS 316L offers excellent corrosion resistance, but it has poor machinability, which is a limitation in using it for a cost-effective production where both forging and machining are employed. Simulation and experimental analysis were performed to develop a MIM STS 316L 90° elbow fitting minimizing trial and error. A Taguchi method was used to determine which input parameter was the most sensitive to possible defects (e.g. sink mark depth) during the injection molding. The final prototype was successfully built. The results indicate that the simulation tool can be used during the design process to minimize trial and error, but the final adjustment of parameters based on field experience is essential.

A Study on the Cold Forging Development of Guide Valve for the Fuel Pressure Regulator (연료 압력 조절기용 가이드 밸브의 냉간 단조 개발에 관한 연구)

  • Song, Seung-Eun;Kwon, Hyuk-Hong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.331-336
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    • 2012
  • This study was aimed at the design of the dies for the guide valve for the fuel pressure regulator using the computer simulation to shorten the period of production, on the basis of the process planning which was designed by the field experts. In the computer simulation, 'Deform-3d' and 'Eesy-DieOpt' have been used, which are the commercial process analysis and die design program. Through the process analysis, we could know the propriety of the forming process, the inner pressure of the die and the suitable fitting pressure between the insert and the sleeve which was not showing any positive tangential stresses in the insert. Through the simulation of die design, we could know the number of the stress ring, the diameter ratios, the stresses of the die, the shrink fitting tolerance and temperature in the condition of the already determined maximum outer die diameter of the multi-stage former. The validity of the die design using the computer simulation was analyzed by the experiments and the results were satisfactory. As the results of this study, the new and easy die design system for multi-forging has been developed.

A Study on Performance Characteristics of Wetted-type Multi Path Ultrasonic Flowmeter (습식 다회선 초음파유량계의 특성평가 연구)

  • Lee, Dong-Keun;Cho, Yong;Ko, Jae-Myoung;Park, Tae-Jin;Park, Jong-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.16 no.4
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    • pp.5-9
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    • 2013
  • An experimental investigation has been carried out in order to evaluate characteristics of wetted-type multi-path ultrasonic flowmeters. The multi-path ultrasonic flowmeters were installed at various entrance and exit locations for several cases of pipe fitting(straight, $90^{\circ}$ double elbow) and valve(gate valve, butterfly valve). We measured the flow-rate at each location. The measurement data of test flowmeter were compared with the measured data of reference flowmeter. The uncertainties of reference flowmeter and test flowmeter are 0.3 %, 0.4 %, respectively. The results demonstrate the effects of flowmeter location as well as the measurement errors in flow rate. The distance between the flow disturbance factor and a flowmeter was an important element of the test.