• Title/Summary/Keyword: Vacuum Hot Pressing

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Effects of Vacuum Hot Pressing Conditions on Mechanical Properties and Microstructures of $SiC_w$/2124Al Metal Matrix Composites (Vacuum Hot Pressing 조건이 $SiC_w$/2124AI 금속복합재료의 기계적 성질 및 미세구조에 미치는 영향)

  • 홍순형
    • Journal of Powder Materials
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    • v.1 no.2
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    • pp.159-166
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    • 1994
  • The variation of the microstructures and the mechanical properties with varying vacuum hot pressing temperature and pressure was investigated in PyM processed 20 vol%) SiCw/ 2124Al composites. As increasing the vacuum hot pressing temperature, the aspect ratio of whiskers and density of composites increased due to the softening of 2124Al matrix with the increased amount of liquid phase. The tensile strength of composite increased with increasing vacuum hot pressing temperature up to $570^{\circ}C$ and became saturated above $570^{\circ}C$, To attain the high densification of composites above 99%, the vacuum hot pressing pressure was needed to be above 70 MPa. However, the higher vacuum hot pressing pressure above 70 MPa was not effective to increase the tensile strength due to the reduced aspect ratio of SiC whiskers from damage of whiskers during vacuum hot pressing. A phenomenological equation to predict the tensile strength of $SiC_w$/2124AI composite was proposed as a function including two microstructural parameters, i.e. density of composites and aspect ratio of whiskers. The tensile strength of $SiC_w$/2124AI were found more sensitive to the porosity than other P/M materials due to the higher stress concentration and reduced load transfer efficiency by the pores locating at whisker/matrix interfaces.

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Thermoelectric Properties of Half-Heusler ZrNiSn1-xSbx Synthesized by Mechanical Alloying Process and Vacuum Hot Pressing

  • Ur, Soon-Chul
    • Journal of Powder Materials
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    • v.18 no.5
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    • pp.401-405
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    • 2011
  • Half-heusler phase ZrNiSn is one of the potential thermoelectric materials for high temperature application. In an attempt to investigate the effect of Sb doping on thermoelectric properties, half-heusler phase $ZrNiSn_{1-x}Sb_x$ ($0{\leq}x{\leq}0.08$) was synthesized by mechanical alloying of stoichiometric elemental powder compositions, and consolidated by vacuum hot pressing. Phase transformations during mechanical alloying and hot consolidation were investigated using XRD. Sb doped ZrNiSn was successfully produced in all doping ranges by vacuum hot pressing using as-milled powders without subsequent annealing. Thermoelectric properties as functions of temperature and Sb contents were evaluated for the hot pressed specimens. Sb doping up to x=0.04 in $ZrNiSn_{1-x}Sb_x$ was shown to be effective on thermoelectric properties and the figure of merit (ZT) was shown to reach to the maximum at x=0.02 in this study.

Process and Mechanical Properties of Smart 6061Al Matrix Composite by Vacuum Hot Pressing (Vacuum Hot Pressing에 의한 6061Al기지 지적복합재료의 제조 및 기계적 특성)

  • Lee, Jun-Hui;Hamada, K.;Taya, M.;Inoue, K.;Park, Chang-Seon;Kim, Sun-Guk
    • Korean Journal of Materials Research
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    • v.7 no.11
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    • pp.951-956
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    • 1997
  • Vacuum Hot Pressing을 이용하여 제조한 TiNi형상기억섬유 강화 6061 AI기지 복합재료를 제조하고 미세조직 및 기계적 특성 등을 연구하였다. 제조된 복합재의 항복응력은 예비변형량, 섬유체적율 및 열처리에 따라 증가하였다. 복합재의 지적특성은 예비변형이 가하여진 후 재가열되었을 때 기지 내 TiNi 섬유의 형상기억효과에 의한 압축잔류응력 발생에 기인된다. 미세조직 관찰 섬유와 기지 사이에는 AI$_{3}$Ti및 AI$_{3}$Ni의 금속간화합물층이 관찰되었다. 또한 시험온도 증가와 더불어 TiNi섬유강화된 복합재의 유동강도는 높은 값을 나타내었다.

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Formation of $Fe_3AlC$ Base Alloy by Mechanical Alloying and Vacuum Hot Pressing

  • Isonishi, Kazuo
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1290-1291
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    • 2006
  • Fabrication of $Fe_3AlC$ matrix in-situ composite, reinforced by a FeAl phase, was studied by using the powder metallurgical processing route. Especially, in order to disperse the second phase more finely, we chose the mechanical alloying process. We investigated the microstructural and mechanical properties of the consolidated material. After consolidation by vacuum hot pressing, the compact showed almost full density and consisted of a $Fe_3AlC$ matrix and FeAl second phase (average particle size was less than 1m). The compact showed HV746, which was higher than that of the arc melted $Fe_3AlC$ monolithic material, HV603.

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Effect of Fe Doping on Thermoelectric Properties of Mechanically Alloyed $CoSb_3$

  • Ur, Soon-Chul;Kwon, Joon-Chul;Kim, Il-Ho
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.957-958
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    • 2006
  • Fe doped skutterudite $CoSb_3$ with a nominal composition of $Fe_xCo_{1-x}Sb_{12}(0{\leq}x{\leq}2.5)$ have been synthesized by mechanical alloying (MA) of elemental powders, followed by vacuum hot pressing. Phase transformations during mechanical alloying and vacuum hot pressing were systematically investigated using XRD. Single phase skutterudite was successfully produced by vacuum hot pressing using as-milled powders without subsequent annealing. However, second phase of $FeSb_2$ was found to exist in case of $x\geq2$, suggesting the solubility limit of Fe with Co in this system. Thermoelectric properties as functions of temperature and Fe contents were evaluated for the hot pressed specimens. Fe doping up to x=1.5 with Co in $Fe_xCo_{4-x}Sb_{12}$ appeared to increase thermoelectric figure of merit (ZT) and the maximum ZT was found to be 0.78 at 525K in this study.

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Thermoelectric Properties of Skutterudite CoSb3 Fabricated by Mechanical Alloying Process (기계적 합금화에 의해 제조된 Skutterudite CoSb3의 열전특성)

  • Choi Moon-Kwan;Cho Hyoung-Won;Ur Soon-Chul;Kim Il-Ho
    • Korean Journal of Materials Research
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    • v.14 no.11
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    • pp.802-806
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    • 2004
  • Skutterudite $CoSb_3$ powders were produced by mechanical alloying (MA) of elemental powders using a nominal stoichiometric composition. Annealing of MA powders under specific condition led to a complete phase transformation to a semiconducting ${\delta}-CoSb_3$. Single phase $CoSb_3$ was successfully produced by vacuum hot pressing using MA powders without subsequent annealing. Phase transformations during mechanical alloying and hot pressing were systematically investigated using XRD and SEM. Thermoelectric properties as a function of temperature were evaluated for the hot pressed specimens and compared with results of analogous studies.

Phase Transformation During Hot Consolidation and Heat Treatments in Mechanically Alloyed Iron Silicide (기계적 합금화 Iron Silicide의 열간성형 및 열처리에 의한 상변화)

  • Eo, Sun-Cheol;Kim, Il-Ho;Hwang, Seung-Jun;Jo, Gyeong-Won;Choe, Jae-Hwa
    • Korean Journal of Materials Research
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    • v.11 no.12
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    • pp.1068-1073
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    • 2001
  • An n-type iron$silicide(Fe_{0.98}Co_{0.02}Si_2)$has been produced by mechanical alloying process and consolidated by vacuum hot pressing. Although as-milled powders after 120 hours of milling did not show an alloying progress,${\beta}-FeSi_2$phase transformation was induced by isothermal annealing at$830{\circ}C$for 1 hour, and the fully transformed${\beta}-FeSi_2$phase was obtained after 4 hours of annealing. Near fully dense specimen was obtained after vacuum hot pressing at$ 1100{\circ}C$with a stress of 60MPa. However, as-consolidated iron silicides were consisted of untransformed mixture of ${\Alpha}-Fe_2Si_5$and ${\varepsilon-FeSi$phases. Thus, isothermal annealing has been carried out to induce the transformation to a thermoelectric semiconducting${\beta}-FeSi_2$phase. The condition for${\beta}-FeSi_2$transformation was investigated by utilizing DTA, SEM, and XRD analysis. The phase transformation was shown to be taken place by a vacuum isothermal annealing at$830{\circ}C$and the transformation behaviour was investigated as a function of annealing time. The mechanical properties of${\beta}-FeSi_2$materials before and after isothermal annealing were characterized in this study.

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Development of Al-SiC Metal Matrix Composites by using Hot Press Forming Technologies (열간가압성형기술을 이용한 Ai-SiC 금속기 복합재료 개발)

  • Jeon, Ho-Jin;Kim, Tae-Won
    • Composites Research
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    • v.20 no.4
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    • pp.9-17
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    • 2007
  • Powder metallurgy has been employed for the development of SiC particle reinforced aluminum metal matrix composites by means of hot isotropic pressing and vacuum hot pressing. A material model based on micro-mechanical approach then has been presented for the processes. Densification occurs by the inelastic flow of matrix materials during the consolidation, and consequently it depends on many process conditions such as applied pressure, temperature and volume fraction of reinforcement. The model is implemented into finite element software so that the process simulation can be performed enabling the predicted relative density to be compared with experimental data. In order to determine the performance of finished products, further tensile test has been conducted using the developed specimens. The effect of internal void of the materials on mechanical properties therefore can be investigated.

고상합성으로 제조된 MnSi1.73:Crx의 열전특성

  • Sin, Dong-Gil;Yu, Sin-Uk;Ju, Gyeong-Seok;Song, Gwon-Min;Kim, Il-Ho
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.451-451
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    • 2014
  • 중고온 열전재료로서의 응용 가능성이 높은 HMS (higher manganese silicide)는 높은 제백계수, 낮은 전기저항, 높은 산화 저항성뿐만 아니라 구성 원소가 풍부하며 친환경적인 열전재료이다. HMS는 주로 용해/응고법, 단결정 성장법에 의해 합성되지만, 구조적인 불균질성 및 많은 합성 에너지를 소비하는 단점이 있다. 또한 진성 HMS는 비교적 낮은 열전특성을 나타내기 때문에 도핑에 의한 열전특성의 개선이 필요하다. 본 연구에서는 HMS의 한 종류인 MnSi1.73에 Cr을 도핑한 화합물 MnSi1.73:Crx (x=0, 0.005, 0.01, 0.02, 0.03)를 고상반응(solid state reaction)과 진공 열간압축성형(hot pressing)을 통해 제조하였다. XRD와 Rietveld refinement를 통해 상변화 및 상분율을 분석하였고, 323~823 K까지 전기적 및 열적 특성을 측정하여 열전 성능지수(ZT)를 평가하였다.

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