• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.623-624
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• 2005

Micro injection molding is a branch of micro system technology and has been under development for the mass manufacture of micro parts. Enhanced technological products like micro optical devices are entering the market. This paper presents fundamental research on the injection molding technique in micro fabrication. In order to successful manufacturing of micro plastic parts, it is necessary to research for development of micro-injection machine, machining of micro mold, decision of optimum injection conditions and the research for polymer material. Therefore in this study, in order to machining of micro mold, a mold core with microscopic V-shaped groove was tooled by ultra-precise tooling machine. The transcription experiments with a polymer, PMMA resin on the surface of core with Ni plating were carried out and surface profile of injected parts was measured with AFM.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.12 no.4
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• pp.23-28
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• 2003

This paper describes the machining characteristics of a developed micro grooving machine. Experiments have been conducted on the various grooving condition such as spindle revolution speed, feed rate and depth of groove. V and U-shaped blade tool and STD11 workpiece was used in this study. To evaluate the developed micro grooving machine, AE signal obtained from each experimental condition was analyzed, and cutting stability was compared with the surface state. As a result this study presented the process to optimize grooving condition and possibility of application of AE technique in groove machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.542-546
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• 2003

This paper describes the machining characteristics of a developed micro grooving machine. Experiments have been conducted on the various grooving condition such as spindle revolution speed, feed rates and depth of groove. V and U-shaped blade tool and STD11 workpiece was used in this study. Evaluating the machining conditions, RMS and frequency spectrum analysis of AE(acoustic emission) signals according to each conditions were applied. As a result, this study presented the process to optimize micro grooving condition and possibility of application of AE technique in groove machining.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.06a
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• pp.1223-1227
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• 2005

Fine microgroove is the key component to fabricate micro-grating, micro-grating lens and so on. Conventional groove fabrication methods such as etching and lithography have some problems in efficiency and surface integrity. This study deals with the creation of ultra-precision micro grooves using non-rotational diamond tool and CNC machining center. The shaping type machining method proposed in the study allows to produce V-shaped grooves of $40\mu{m}$ in depth with enough dimensional accuracy and surface. For the analysis of machining characteristics in micro V-grooving, three components of cutting forces and AE signal are measured and processed. Experimental results showed that large amplitude of cutting forces and AE appeared at the beginning of every cutting path, and cutting forces had a linear relation with the cross-sectional area of uncut chip thickness. From the results of this study, proposed micro V-grooving technique could be successfully applied to forming the precise optical parts like prism patterns on light guide panel of TFT-LCD.

• Proceedings of the Korea Society for Energy Engineering kosee Conference
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• 1999.05a
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• pp.197-205
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• 1999

소형 히트파이프에서 ？을 구리망사 또는 그루브를 적용할 수 있고 그루브 형상은 U, V 등 다양하다. 망사？은 모세압이 큰 잇점이 있어나 제작 단가가 높다. 그루브？은 대량생산이 용이하나 전밀 가공 기술이 요구된다. 현재까지 국내에서는 노트북 PC의 CPU 냉각에 사용한 소형 히트파이프의 전량을 해외에서 구매하고 있다. 본 연구에서는 직경 7 mm U형 그루브 관을 인발하여 관직경을 축소한 결과 내경 3.6 mm의 외경 4mm 의 V형 그루브관을 얻을 수 있었다. 이 관을 이용하여 소형 히트파이프를 제작하고 열전달 성능 시험을 수행하였다. 열전달 한계는 40~6$0^{\circ}C$ 범위작동온도 경사각 0$^{\circ}$ 에서 3 W를 얻을 수 있었다. U형 그루브 히트파이프에 비하여 모세압 저하로 인하여 낮은 값을 나타내었다. 열저항을 약 0.7~l.3 $^{\circ}C$/W 로 U형 그루브와 유사하였다.

• Journal of the Korean Society for Precision Engineering
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• v.16 no.1 s.94
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• pp.68-74
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• 1999

One of the recent changes in machining technology is rapid application of micro- and high precision grinding processes. A fine groove generation is necessary for the fabrication of optic, electronic and semiconductor parts, and achieved by chemical or mechanical processes. Slot grinding is very efficient for the generation of micro ordered groove with hard and brittle materials. As slot grinding is continuous, the ground depth become gradually shallow because of wheel wear. The form accuracy become worse from the increase of ground slot width by the loading phenomena at wheel side, results on chipping damage of the workpiece. The experiments achieve to the enhancement of the form accuracy and chipping free of the brittle materials using V shaped cast iron bonded diamond wheels. In this study we focused on the investigation of the effect of the high pressure air jet on the grinding characteristics. As a results, we found that the high pressure air jet is very effective on the reductions of the wheel wear, enhancement of the form accuracy.

• International Journal of Naval Architecture and Ocean Engineering
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• v.7 no.2
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• pp.315-323
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• 2015

The weld scallop has been used for joining T-bars. There are a lot of weld scallops in shipbuilding. It is difficult to perform scallop welding due to the inconvenient welding position. This results in many problems such as porosity, slag inclusion, etc. In this study, a new method is devised to remove weld scallops by incorporating a Ceramic Backing Material (CBM). The weld scallop is removed by an elongation of the v groove. In order to insert a CBM into the groove without a weld scallop, a wedge-shaped CBM is developed. The top side of the developed CBM is similar to the shape of a general back bead. The bottom surface has a saw-toothed shape for cutting at a suitable length. This can be attached to the root side of a face plate using adhesive tape, just like a general CBM. Welding experiments in normal and abnormal conditions are carried out and the possibility of burn-through is examined. This CBM's applicability to shipbuilding is verified.

• Korean Journal of Materials Research
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• v.13 no.8
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• pp.485-490
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• 2003

We have developed a new way of the constant growth technique to maintain a grating height of originally-etched V-groove of submicron gratings up to 1.5 $\mu\textrm{m}$ thickness by a low pressure metalorganic chemical vapor deposition. The constant growth technique is well performed on two kinds of submicron gratings that made by holography and electron (e)-beam lithography GaAs buffer layer grown on thermally deformed submicron gratings has an important role in recovering the deformed grating profile from sinusoidal to V-shaped by reducing mass transport effects. The thermal deformation effect on submicron gratings made by e-beam lithography is less than that on submicron gratings made by holography. The constant growth technique is an important step to realize complex optoelectronic devices such as one-step grown distributed feedback lasers and two-dimensional photonic crystals.

• Journal of Advanced Marine Engineering and Technology
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• v.37 no.1
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• pp.40-46
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• 2013

Turbulent flow and heat transfer in a channel with a detached rib array have been simulated. The computations are based on the finite volume method with the SIMPLE algorithm. The forms of ribs considered in this study were rib with rectangular cross section, rib with groove, broken rib, and V-shaped rib. The ribs were deployed transverse or aligned $60^{\circ}$ to the main direction of the flow. Local heat transfer coefficients were obtained at various Reynolds numbers within the turbulent flow regime. Area-averaged data were calculated in order to compare the overall performance of the tested ribbed surfaces and to evaluate the degree of heat transfer enhancement induced by the ribs with respect to the smooth channel. The highest heat transfer occurred for the rib with groove which was aligned $60^{\circ}$ to the main flow direction. Performance factor was decreased with the increase of velocity, and it was found that the best performance factor was obtained in the low velocity region.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.7 no.2
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• pp.72-77
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• 2008

In this study, we propose and develop PDMS-based modular actuators. The microactuator which looks like a small insect uses thermal expansion power of the PDMS (polydimethylsiloxane; $sylgar^{(R)}$ 184 silicone elastomer). The PDMS-based microactuator provides a large displacement due to a high thermal expansion coefficient (approximately 310ppm). The microacruator with 1mm length $350{\mu}m$ width is optimized by using a numerical analysis. The shape of the PDMS actuatoris variously designed. They are placed at several positions to find the optimal position that provides a high transformation ratio. The PDMS-based microactuators are fabricated using a conventional micromaching technique. The fabricated microactuator is heated using a hot-plate. The actuator displacement is measured as a function of temperature from $27^{\circ}C$ to $300^{\circ}C$. The experimental results are compared to the simulation result. When heating temperature up to $300^{\circ}C$ is applied to the PDMS actuator, each V-groove-shaped joint is actuated $30{\mu}$ mat $300^{\circ}C$. Anotherdesign of the microactuator has a maximum displacement of about 656mm.