• Title/Summary/Keyword: V-shaped groove

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A Study on the Truing of Diamond Wheel for Micro V-shaped Groove Grinding (마이크로 V홈 연삭가공을 위한 다이아몬드숫돌의 V형상 트루잉에 관한 연구)

  • Lee, Joo-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.27-33
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    • 2005
  • This study deals with the truing of diamond wheel fur the manufacture of micro v-shaped grooves with fine sharp edges in the grinding. Fine micro v-shaped grooves are key components to fabricate LGP(light guide plate), optical fiber connector and so on. Conventional v-shaped groove methods such as etching and lithography are difficult to make grooves with accuracy and cutting by lathe is difficult to select target materials. Therefore, as a preliminary stage to developing the grinding technology that will be expected fabrications for micro 3-dimensional structure of high effectivity and accuracy and freed up the restrictions of machinability to the materials for micro v-shaped grooves, truing is carried out with resin bond diamond wheel and electroforming diamond wheel using a cup-type truer. From the experimental results, it is found that the effects according to working direction of the cup-type truer and the restrainable methods of plastic deformation that is generated at wheel edge are examined. As a result, fine micro v-shaped diamond wheel was obtained, which are applicable to micro grinding for optical devices.

Cutting Chip and Surface Roughness in Micro Groove Cutting of Brass (황동의 Micro Groove 가공시 절삭칩과 표면거칠기)

  • Min, Kyung Tak;Jang, Ho Su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.1-7
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    • 2010
  • Recently optical and electric and electronic forms in the field of ultra fine patterns has been used extensively, and techniques of the optical parts are required that can precision-machine this micro-patterns such as V or R-shaped micro-groove patterns. In this study, V and R type, shaping the way micro groove brass machining process to characterize the material feed rate and cutting depth and the V and R as a variable brother, using two kinds of diamond tools for each picture shape and surface roughness caused by conditions such as chips, processed through the analysis of effects of geometry and analysis such as precision machining.

An Experimental Study on Drag Reduction of Grooved Cylinders (Riblet 홈을 가진 원주의 저항감소에 관한 실험적 연구)

  • Im, Hui-Chang;Lee, Sang-Jun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.2
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    • pp.260-268
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    • 2001
  • Wake structures behind two circular cylinders with different groove configurations(U and V-shape) have been investigated experimentally. The results were compared with those for the smooth cylinder having the same diameter D. The drag force, mean velocity and turbulent intensity profiles of wake behind the cylinders were measured with varying the Reynolds number in the range of Re(sub)D=8,000∼14,000. As a result, the U-shaped groove was found to reduce the drag up to 18.6%, but the V-shaped groove reduced drag force only 2.5% compared with the smooth cylinder. As the Reynolds number increases, the vortex shedding frequency becomes a little larger than that of the smooth cylinder. The visualized flow using the smoke-wire and particle tracing methods shows the flow structure qualitatively.

Filling Behavior of Polymer Melt in Micro Injection Molding for V-Grooves Pattern (V-Groove 패턴을 위한 마이크로 사출성형의 폴리머 멜트 충전 거동)

  • Kim, Moo Sun;Kim, Seung Mo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.3
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    • pp.291-298
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    • 2014
  • This study uses two numerical approaches to analyze the filling behavior of micro patterns on micro-injection molding for V-grooves pattern which cannot be simulated with conventional CAE packages. The parametric studies have been performed to examine the fidelity of micro patterns with respect to temperature, pressure, inlet velocity and pattern location on the mold according to the boundary condition from the macro pressure and velocity data which can be obtained by conventional CAE packages. Through these numerical approaches, the filling behavior of polymer melt in micro patterns can be understood, the quality of replication can be predicted, and the V-groove pattern can be shaped uniformly during the process of injection molding.

Analysis of Quality Improvement of a Floating Image Using a Hybrid Retroreflective Mirror Array Sheet (혼성-병풍형 구조의 재귀반사 거울 배열판을 이용한 부양영상 개선 분석)

  • Yu, Dong Il;Baek, Young Jae;Yong, Hyeon Joong;O, Beom Hoan
    • Korean Journal of Optics and Photonics
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    • v.30 no.4
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    • pp.142-145
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    • 2019
  • Normally, a corner cube retroreflector (CCRR) sheet is used as a retroreflective mirror array (RRMA) in a volumetric display. Each CCRR unit reflects light in the retroreflective direction, which is parallel to the incident light, and it makes a blurred image, as it shifts the position of light within its dimensions. Adopting a "curved planar wall" and "parabolic focusing" (x-axis), a hybrid-t(transverse direction)-RRMA is proposed, to improve the image quality and brightness. The improvement of image contrast is achieved by tuning a "linear v-shaped groove" structure to a "parabolic v-shaped groove". Also, the system has been simplified and the brightness enhanced 4 times by removing the half mirror.

STRESS ANALYSIS OF MAXILLARY PREMOLARS WITH COMPOSITE RESIN RESTORATION OF NOTCH-SHAPED CLASSⅤCAVITY AND ACCESS CAVITY ; THREE-DIMENSIONAL FINITE ELEMENT STUDY (쐐기형 5급 와동과 근관와동을 복합레진으로 수복한 상악 소구치에 대한 응력 분석: 3차원 유한요소법적 연구)

  • Lee, Seon-Hwa;Kim, Hyeon-Cheol;Hur, Bock;Kim, Kwang-Hoon;Son, Kwon;Park, Jeong-Kil
    • Restorative Dentistry and Endodontics
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    • v.33 no.6
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    • pp.570-579
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    • 2008
  • The purpose of this study was to investigate the distribution of tensile stress of canal obturated maxillary second premolar with access cavity and notch-shaped class V cavity restored with composite resin using a 3D finite element analysis. The tested groups were classified as 8 situations by only access cavity or access cavity with notch-shaped class V cavity (S or N), loading condition (L1 or L2), and with or without glass ionomer cement base (R1 or R2). A static load of 500 N was applied at buccal and palatal cusps. Notch-shaped cavity and access cavity were filled microhybrid composite resin (Z100) with or without GIC base (Fuji II LC). The tensile stresses presented in the buccal cervical area, palatal cervical area and occlusal surface were analyzed using ANSYS. Tensile stress distributions were similar regardless of base. When the load was applied on the buccal cusp, excessive high tensile stress was concentrated around the loading point and along the central groove of occlusal surface. The tensile stress values of the tooth with class Ⅴ cavity were slightly higher than that of the tooth without class V cavity. When the load was applied the palatal cusp, excessive high tensile stress was concentrated around the loading point and along the central groove of occlusal surface. The tensile stress values of the tooth without class V cavity were slightly higher than that of the tooth with class V cavity.

Micro-forming Ability of Ultrafine-Grained Magnesium Alloy Prepared by High-ratio Differential Speed Rolling (강소성압연법으로 제조된 초미세립 마그네슘 재료의 마이크로 성형능)

  • Yoo, Seong Jin;Kim, Woo Jin
    • Korean Journal of Metals and Materials
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    • v.49 no.2
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    • pp.104-111
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    • 2011
  • An ultrafine grained Mg-9Al-1Zn magnesium alloy with the mean grain size less than $1{\mu}m$ was produced by using high-ratio differential speed rolling. The processed alloy exhibited excellent superplasticity at relatively low temperatures. The micro-forming tests were carried out using a micro-forging apparatus with micro V-grooved shaped dies made of silicon and the micro-formability was evaluated by means of micro-formability index, $R_f$ ($=A_f/A_g$, $A_f$: formed and inflowed area into the V-groove, $A_g$: area of the V-groove). The $R_f$ value increased with temperature up to $280^{\circ}C$ and then decreased beyond $300^{\circ}C$. The decrease of the $R_f$ value at $300^{\circ}C$ was attributed to the accelerated grain coarsening. Increasing the micro-forging pressure increased the $R_f$ values. At a given die geometry, die filling ability decreased as the die position moved away from the die center to the end. FEM simulation predicted this behavior and a method of improving this problem was proposed.

Micro Machining Characteristics of V-shaped Single Crystal Diamond Tool with Ductile Workpiece (V형 다이아몬드공구에 의한 연질소재의 미세절삭특성 연구)

  • Hong, Sung-Min;Je, Tae-Jin;Lee, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.4
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    • pp.28-33
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    • 2005
  • Recently, trends of TFT-LCD toward larger scale and thinner thickness continue. so, demands of Light Guide Panel (LGP) which is to substitute for prism sheet are appeared. Functions of LGP obtaining polarization of light of the prism sheet as well as the incidence and reflection of light are demanded. This prism type LGP to complete functions of the existing LGP and polarization at once must be supported by micro machining technology of LGP surface. In this research, the machining characteristics of the various materials were analysed by shaping using V-shaped single crystal diamond tool. The characteristics are machined surface, machining force due to the variation of cutting depth. Used specimens are engineering materials, which are 6:4 brass, oxygen-free copper, Al6061, PC, PMMA. The FFT analysis of the measured cutting force was conducted. The cutting characteristics were analyzed and the optimum cutting conditions with materials were established.

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A Study on the Measurement of Delivery Flow Ripple Generated by Hydraulic Axial Piston Pumps (유압용 액셜 피스톤 펌프의 유량맥동 계측에 관한 연구)

  • 이상기
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.2
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    • pp.35-43
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    • 1999
  • The paper describes an approach for measuring delivery flow ripple generated by oil hydraulic axial piston pumps. In order to reduce pressure ripple which cause to undesirable noise. vibration and fatigue in hydraulic systems it is indispensible measure a delivery flow ripple from pumps. Since the flow ripple measurement of flow pumps is independent of the dynamic characteristics of the connected hydraulic circuit the measurement of flow ripple is most suitable for pump fluid-borne noise rating. The measurement of flow ripple with high frequencies from axial piston pumps is made by applying the remote instantaneous flow rate measurement method which is based on the dynamic characteristics between pressure and flow rate in hydraulic pipeline. The measured flow ripple waveforms are influenced by the configuration of V-shaped triangular relief groove in the valve plate. It can be seen that the appropriate relief groove in valve plate reduces the pressure and flow ripple amplitude and frequency spectrum for high harmonics.

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