• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1789-1794
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• 2003

As a new approach to analyze shear behaviors in the shear plane and chip-tool friction behaviors in the chip-tool contact region during an end milling process, this paper introduces a method to transform an end milling process to an equivalent oblique cutting process. In this approach, varying undeformed chip thicknesses and cutting forces in the up-and down-end milling process are replaced with the equivalent ones of oblique cutting. Accordingly, in the current paper, the shear and friction characteristics of end milling operations, up- and down-end milling, have been analyzed based on the equivalent oblique cutting models. Two series of cutting tests, up- and down-end milling tests and the equivalent oblique cutting tests to that, have been carried out to verify the validity of the analyses. And using the results of cutting tests the cutting characteristics of the up- and down-end milling processes have been thoroughly investigated.

• 한국수소및신에너지학회논문집
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• 제8권4호
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• pp.181-185
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• 1997

The electrochemical properties of the $AB_2$-type (Zr-Ti-V-Ni-Cr-Co-Mn) metal hydride electrodes prepared by ball milling with $AB_5-type\{(LM)Ni_{3.6}Al_{0.4}Co_{0.7}Mn_{0.3}\}$(LM : Lanthanum-rich mischmetal) alloy powder as a surface activator were investigated. By ball milling with $AB_5$ type alloy powder, the activation of $AB_2$ type metal hydride electrode was accelerated resulting in an increase of discharge capacity from 35% to 85% of the maximum capacity at the first cycle. As the amount of surface activator increased the activation rate increased, whereas the discharge capacity increased with 10wt% and decreased with 20wt% addition of the surface activator. When the amount of the surface activator was kept constant as 10wt%, the discharge capacity and the activation rate increased with ball milling time up to 20 hours. However beyond 20 hours of ball milling time, they decreased drastically due to the nano-crystallization or amorphorzation of the alloy powder.

• 한국주조공학회지
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• 제11권6호
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• pp.455-462
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• 1991

The formation of brittle intermetallic compound such as $VAl_3$ tends tp lower the toughness of V-Al alloys. Also, due to the high melting point of vanadium, it is difficult to make that alloy by previous ingot metallurgy method. To depress the technique has been adopted. The effect of particle size and milling time on the phase has been thoroughly studied. For mechanical alloying, SPEX mixed/mill has been used. The milling time and the composition of V and Al are varied to find the optimum condition of forming amorphous phase. The X-Ray Diffrection pattern, microstructure detection, microhandess test, experiments are carried out to analyze MA product. When the final step is reached, no lamellar-structure is detected. The steady state condition is observed after 8 hours and 10 hours milling for 15wt.%Al and 30wt.%Al alloy, respectively. The microhardness continuously increases up to 10 hours after then it remains constant.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 B
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• pp.675-677
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• 1998

In this paper, a development of the control system for the milling machine which is used to cut teeth of the automibile keys is presented as an example of the industry-university cooperation. The machine is controlled by a computer and a PLC. The control of the servo motors are accomplished by the computer and mechanical sequences are by PLC. This machine is capable of cutting key teeth up to the accuracy of 10 microns.

• 한국정밀공학회지
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• 제19권8호
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• pp.63-70
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• 2002

In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. The average specific cutting resistance, Ka is defined as the main cutting force component divided by the modified chip section area. Ka value becomes smaller as the helix angle increases from $30^circC \;to\;40\circC$. But it becomes larger as the helix angle increases from $40^\circ$to 50 . On one hand, the Ka value shows a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

• 한국공작기계학회논문집
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• 제11권5호
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• pp.45-52
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• 2002

In an end milling process, the undeformed chip section area and cutting forces vary periodically with the phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to the cutter runout and tool shape error. In the current study, a method of estimating the real undeformed chip section area which reflects the cutter runout and tool shape error is presented during up-end milling processes of Inconel 718. The specific cutting forces, $K_r$ and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area, respectively. Both of the $K_{r}$ and $K_t$ values become smaller as the helix angle increases from $30^{\circ}$ to $40^{\circ}$. Whereas they become larger as the helix angle increases from $40^{\circ}$ to $50^{\circ}$. The $K_r$ and $K_t$ values show a tendency to decrease with increase of the modified chip section area.a.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 추계학술대회 논문집
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• pp.370-374
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• 2005

This study deals with the method of post-processing in the automatic tool path generation for 5-axis NC machining. The 5-axis NC machining cannot only cope with the manufacturing of complicated shapes, but also offers numerous advantages such as reasonable tool employment, great reduction of set-up process and so on. Thus 5-axis NC machining has been used fur aircraft parts, mold and die as well as for complicated shapes such as impeller, propeller and rotor. However, most of the present CAM systems for 5-axis NC machining have limited functions in terms of tool collision, machine limits and post-processing. Especially 5-axis machine configurations are various according to the method which the rotational axes are adapted with the table and spindle. For that reason, in many cases the optimal numerical control (NC) data cannot be obtained or considerable time is consumed. To solve this problem, we applied a general post-processor fur 5-axis NC machining. The validity of this post-processor should be experimentally confirmed by successfully milling to a helix shaped workpiece.

• 한국결정학회지
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• 제15권2호
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• pp.104-109
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• 2004

유성형 볼밀을 이용하여 기계적으로 $\beta-FeSi_2$, 분말 합금을 합성하였다. 850rpm-40분 기계적 합금합성 결과 비정질, 균일한 합금분말을 얻을 수 있었으며 1123 K-3 hr분말 소결한 결과 10분, 20분, 40분 기계적 합금분말 모두 $\beta-FeSi_2$,를 전이됨을 알 수 있었다 Co를 n형 도펀트로 1423k에서 2 시간 소결 후 1123 K에서 25시간 열처리한 시편의 전기 전도도와 기전력을 측정한 결과 과잉 도핑된 $10\;at\;\%$ Co 시편도 반도체 현상을 나타내었으며 약 440k에서 최대 기전력을 나타내었다.

• 한국결정성장학회지
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• 제18권5호
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• pp.200-204
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• 2008

기계화학공정(MCP; Mechano Chemical Process)은 원료 분말이 기계적인 에너지로 인해 상 형성이 활성화되기 때문에 기존의 볼밀링을 이용한 고상반응에서 필수적인 높은 온도에서의 하소 공정이 필요하지 않다. 본 연구에서는 고 에너지 MCP 방법을 이용하여 perovskite 구조를 가지는 PLT 나노 분말을 제조하였다. 특히, 일반적으로 출발물질로 염을 이용하는 것과 달리 산화물을 원료 분말로 사용하여 어떠한 열처리 공정 없이 PLT 나노 분말을 합성하였다. 또한 건식으로 밀링을 하여 분말 건조 공정이 필요 없어서 공정이 간단하다. MCP 밀링은 시간 별로 12시간까지 진행하였으며, 제조된 분말의 상 분석과 결정면 분석 결과 3시간 이후에는 perovskite 구조의 순수한 PLT 상을 형성하였다. 또한 마이크로 크기의 원료 분말이 밀링 3시간이 지나자 약 20 nm 크기의 균일한 나노 입자가 생성되었다.

• 센서학회지
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• 제7권3호
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• pp.218-224
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• 1998

ZnO 분말과 $Al_{2}O_{3}$ 분말을 1 : 1의 mole 비로 ball milling 시킨 후, 압착하여 펠렛을 제작하였다. 소성시 분위기를 진공으로 유지하기 위하여 각각 $3{\times}10^{-5}$ Torr의 진공도로 석영관에 봉입한 다음 $900^{\circ}C{\sim}1200^{\circ}C$로 소성하였다. 실험결과, $900^{\circ}C{\sim}1100^{\circ}C$까지는 ZnO, $Al_{2}O_{3}$ 및 $ZnAl_{2}O_{4}$의 혼합구조를 보이다가 $1200^{\circ}C$에서 (311), (220)면등의 주된 피크를 갖는 다결정으로 성장하여 $ZnAl_{2}O_{4}$ 삼원화합물의 구조가 확인되었고, 전자현미경촬영에 의해 화합물의 결정화된 입자들이 관찰되었다. 광흡수측정에 의해 에너지 밴드갭은 약 4.53 eV로 계산되었으며, PL 스펙트럼은 소결온도의 상승에 따라 단파장영역으로 이동하여, $1200^{\circ}C$에서 430nm부근에서 발광피크를 보였다.