• Title/Summary/Keyword: Unit production cost

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On the economic formation of machine cell-part family (경제적인 기계셀-부품군 형성 방법에 관한 연구)

  • 김진용
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.16 no.28
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    • pp.203-209
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    • 1993
  • In Factory Automation environments such as FMS, the formation of machine-part based on GT should be considered. The purpose of this study is to develop a economic heuristic algorithm which considers various elements such as unit processing time, subcontract cost, and functional operation cost, machine processing capacity etc. When this proposed approach is applied to the real situation expected benefits are as follows: the reduction of production lead time work in process, labor force, tooling, rework and scrap, setup time, order time delivery, and paper work, etc.

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Multi-Objective Modular Design Method Using Similarity Concept (유사도 개념을 이용한 다목적 모듈화 설계법)

  • Nahm, Yoon-Eui;Ishikawa, Haruo
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.35 no.4
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    • pp.16-23
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    • 2012
  • At present, the significance of a new manufacturing system that can shift from 'mass production' and consider life cycles of a product is pointed out and extremely expected. In such a situation, it is recognized that the modular design, often called 'unit design,' is the important design methodology which realizes the new production system enabling 'cost reduction,' 'flexible production of a multi-functional artifact,' 'settlement of an environmental issue,' and so on. A module (unit) of a product is generally defined as 'the parts group made into the sub-system from a certain specific viewpoint.' So far, there have been many researches related to the modular design. However, they are often limited to a certain viewpoint (objective). This paper proposes a simple but effective method for multi-objective modular design. In the proposed method, a new design metric, called similarity index, is proposed to evaluate the modular design candidates from the multiple viewpoints.

Increasing the Triacylglycerol Content in Dunaliella tertiolecta through Isolation of Starch-Deficient Mutants

  • Sirikhachornkit, Anchalee;Vuttipongchaikij, Supachai;Suttangkakul, Anongpat;Yokthongwattana, Kittisak;Juntawong, Piyada;Pokethitiyook, Prayad;Kangvansaichol, Kunn;Meetam, Metha
    • Journal of Microbiology and Biotechnology
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    • v.26 no.5
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    • pp.854-866
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    • 2016
  • The production cost of biodiesel from microalgae is still not competitive, compared with that of petroleum fuels. The genetic improvement of microalgal strains to increase triacylglycerol (TAG) accumulation is one way to reduce production costs. One of the most promising approaches is the isolation of starch-deficient mutants, which have been reported to successfully increase TAG yields. To date, such a stable mutant is not available in an oleaginous marine microalga, despite several advantages of using marine species for biodiesel production. Algae in the genus Dunaliella are known to tolerate high salt concentration and other environmental stresses. In addition, the cultivation processes for large-scale outdoor commercialization have been well established for this genus. In this study, Dunaliella tertiolecta was used to screen for starch-deficient mutants, using an iodine vapor-staining method. Four out of 20,016 UV-mutagenized strains showed a substantial reduction of starch content. A significantly higher TAG content, up to 3-fold of the wild-type level, was observed in three of the mutants upon induction by nitrogen depletion. The carotenoid production and growth characteristics of these mutants, under both normal and oxidative stress conditions, were not compromised, suggesting that these processes are not necessarily affected by starch deficiency. The results from this work open up new possibilities for exploring Dunaliella for biodiesel production.

A Study on the Improvement for Mixing Conditions of Foundry Sand by Orthogonal Array (직교표에 의한 주물사 배합조건의 개선)

  • 이상도;권영일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.4 no.5
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    • pp.1-10
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    • 1981
  • The purpose of this study is to cut down cost of production and improve the productivity of industry through quality improvement of castings and reduction of defectives by applying the experimental design to the foundry sand mixing operation done at molding department in the foundry. Among the related foundry sand mixing factors which have an effect on casting the experiment of which factors have a dominant effect on quality improvement was performed between two different levels by means of "$2^n$ type orthogonal array." The results cail be summarized as follows ; (1) The optimum conditions per each foundry sand mixing between two different levels proved to be such as $A_2$(used sand) : 24 unit (172.8kg), $B_2$(unused sand ) : 2 unit (15.0kg), $C_2$(binder) : 2.5 unit (4.4kg). $D_2$(addition agent) : 1 unit(1.4kg) and $F_1$(moisture) : 7.4%(14.6kg). (2) As a result of the application of experimental design, the fraction defective during the foundry sand mixing operation turned out to be reduced front 6.6% to 2.04%. (3) For the purpose of cost-down, It was found that the optimum level decision of foundry sand mixing for various castings is required to be made by means of experimental design.al design.

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Response of Growing and Laying Japanese Quails (Coturnix japonica) to Dietary Sunflower Seed Meal

  • Elangovan, A.V.;Verma, S.V.S.;SastrySastry, V.R.B.
    • Asian-Australasian Journal of Animal Sciences
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    • v.13 no.12
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    • pp.1726-1730
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    • 2000
  • High fibre (CF, 242 g/kg) sunflower seed meal (SSM) was incorporated in standard grower and layer quail diets at 0, 50, 75 or 100 g/kg replacing part of the soybean meal (SBM) and deoiled rice bran (DORB). Each grower diet was offered to 30 quails housed in battery cages from day one to 5 weeks of age. At the end of the growing period, Twelve female quails from each of the four respective dietary groups were transferred to the individual laying cages and their laying performance from 7 to 20 weeks of age were evaluated on diets containing SSM at similar levels as that during the growing period. The results of growth bioassay revealed that the live weight gain, feed intake, nutrient retention and carcass characteristics of quails in different dietary groups did not vary significantly (p>0.05), although the quails fed SSM based diets utilized the feed less (p<0.05) efficiently than those fed the control diet. During the laying period, the egg production and egg quality traits remained unaffected due to dietary treatments but feed required per unit egg production increased (p<0.05) as the level of SSM in diet was increased to 100 g/kg. Although, the cost of feed per kg decreased due to the incorporation of SSM in diet but the same was not reflected in feed cost per unit gain, meat or egg production as such parameters were comparable on all the diets. It could thus be concluded that the SSM can be incorporated in quail diets upto 100 g/kg for part of SBM, an item usually expensive and also in short supply in developing countries including India.

Determining the Optimum Maintenance Period of the Steel Making Equipment Having Multiple Failure Types (다수의 고장유형을 갖는 제철설비의 최적 정비주기 산출)

  • Song, Hong-Jun;Jun, Chi-Hyuck
    • IE interfaces
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    • v.16 no.1
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    • pp.27-33
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    • 2003
  • The maintenance cost in K Steelworks has been continuously increased in proportion to the production cost. However, there seems to be a possibility of reducing cost through the optimization of maintenance actions. The failure types of the equipment in steelworks ate various with different failure cost. Thus the failure rate and cost of each type of failures should be considered simultaneously when the optimum maintenance period is to be determined. It is considered that the equipment undergoes periodic replacement and a specified number of incomplete preventive maintenance actions are performed during a replacement period. Assuming that the time to failure follows a Weibull distribution, the parameters of the failure rate are estimated using the maximum likelihood estimation. The optimal replacement period is determined to minimize the average cost per unit time. As the result of analysis it is suggested that the existing maintenance period for a hot-rolling equipment can be extended significantly.

Estimation of Water Production Cost from Seawater Reverse Osmosis (SWRO) Plant in Korea (국내 해수담수화 플랜트 생산수 단가 추정)

  • Hwang, Moon-Hyun;Han, Doseon;Kim, In S.
    • Journal of Korean Society of Environmental Engineers
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    • v.39 no.4
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    • pp.169-179
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    • 2017
  • This study was conducted to supply information that can be utilized as data for desalination plant construction in the future by estimating unit cost of water production in the potential site of Incheon, Daesan, Yeosu, Busan, Ulsan and Sokcho in Korea. The production costs in Sokcho and Ulsan were similar to those of Busan and Yeosu. Those four sites showed better economic range due to low construction cost for intake facility compared to Incheon and Daesan. Although the salinity measured in the above 6 sites did not show perceptible effect on the production cost, the difference of seasonal seawater temperature needs to be considered due to the change of flux in reverse osmosis (RO) membrane. It turned out that the most critical parameters are the amortization in a year by the analysis of life cycle and the capacity of plant. Incheon and Daesan showed the difference of production cost up to 29% at the condition of amortization in 25 year, and up to 22% depending on plant capacity. However, the production cost in this study did not take into account of other indirect costs, therefore, this should be considered as the minimum cost.

Fuel Cost Analysis of CANDU-PHWR Wolsung Nuclear Power Plant Unit 1

  • Lee, Ik-Hwan;Lee, Chang-Kun;Yang, Chang-Guk;Yook, Chong-Chul
    • Nuclear Engineering and Technology
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    • v.9 no.3
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    • pp.151-163
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    • 1977
  • Being based on the Segal method, calculation was carried out for the natural uranium nuclear fuel cost with Zircaloy-4 cladding having design Parameters of Wolsung Nuclear Power Plant, CANDU-PHWR (Unit 1) , currently under construction in Korea aiming at its completion in 1982. An attempt was also made for tile sensitivity analysis of each fuel component; j. e., depreciation of fuel manufacturing plant caused by its life time, its load factor, production scale expansion of plant facilities, variations of construction and operating costs of fuel manufacturing plant, fluctuation of interest rates, extent of uranium ore price increases and effect of learning factor.

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Comparative Analysis of Two EOQ based Inventory Models (EOQ 기반 재고 모델의 비교 분석)

  • Jung, Hoon
    • Journal of Korean Institute of Industrial Engineers
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    • v.31 no.3
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    • pp.248-256
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    • 2005
  • In this paper, we compare two EOQ based inventory models under total cost minimization and profit maximization to investigate the difference in the optimal solutions. First of all, optimal solutions for both models through geometric programming (GP) techniques are found considering production (lot sizing) as well as marketing (pricing) decisions. An investigation of the effects of the changes in the optimal solutions according to varied parameters is performed by studying optimality conditions as well as by performing numerical analysis. We then conduct comparative analysis between the models to show the relationships between the optimal solutions of the models where certain conditions in the cost per unit and the demand per unit time are given. Several interesting economic implications and managerial insights are observed from this analysis.

Optimal System Structure of Linear Consecutive-k-out-of-n:F System

  • Yun, Won-Young;Kim, Gue-Rae;Hisashi Yamamoto
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.201-206
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    • 2004
  • The linear consecutive-k-out-of-n:F system consists of n components ordered linearly and fails if and only if at least k consecutive components fail. We assume that the failure times of components are independent and identical exponentially distributed. This paper develops a model to calculate the expected cost per unit time of a linear consecutive-k-out-of-n:F system. The optimization problem to find the system structure parameter k to minimize the expected cost per unit time is considered.

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