• 제목/요약/키워드: Uniform Coating

검색결과 362건 처리시간 0.026초

표면개질 스페셜티 카본블랙의 제조 및 잉크 특성 평가 (The Evaluation of the Preparation and Characterization of Inks based on Surface-modified Specialty Carbon Black(SCB))

  • 박동준;김송희;박수열
    • 한국염색가공학회지
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    • 제30권3호
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    • pp.168-179
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    • 2018
  • The modified surface of specialty carbon black(SCB) is one of the main technical factors for producing a uniform color and stable dispersion. In this work, the carboxylation or sulfonation process of SCB was used to improve the dispersive properties of hydrophilic solvents such as 1,6-hexanediol and propylene glycol monomethyl ether acetate(PGMEA). The results showed that the color strength of SCB DC2500G changed little with a range of 0.128~0.941(${\Delta}E$) compared to other SCB DC2500G material. In contrast, in the case of SCB EG410, there was a uniform color value with a range of 0.144~0.252(${\Delta}E$). Also, in our experiments, a modified SCB was confirmed by printing ink material as a melt coating paper. It may be possible that the SCB EG410 material can be advantageous as a gravure ink product. Finally, the modified SCB obtained from this research will have a large impact on the industry as a potential material for toners, paint, rubber, fillers, and other carbon black additives.

질화반응용 금속규소 및 그 Compacts의 Characterization(Densification of Silocon Nitride 1보) (The Characterization of Metal Silicon and Compacts for the Nitridation)

  • 박금철;최상욱
    • 한국세라믹학회지
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    • 제20권3호
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    • pp.211-216
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    • 1983
  • This work aims at characterizing silicon grains and its compacts. In order to remove iron silicon grains were washed with 5N hydrochloride at 60-7$0^{\circ}C$ for 170 hrs, and then followed the chemical analysis by atomic absorption spectrophotometer X-ray diffraction analysis SEM observation and specific surface area determination by B. E. T. Mixtures of graded silicon particles with two or three different sizes were made into packings by mechanical vibration. The mixtures were used to make compacts with 10 mm in diameter and 70mm in length by isostatically pressing at 1, 208 kg/$cm^2$ (20 kpsi) and 4, 255kg/$cm^2$ (60 kpsi) respectively. Bulk densities of packings and compacts were measured. A slip made of magnesium nitrate solution and fine silicon particles was spray-dried and then decomposed at 30$0^{\circ}C$ for the purpose of coating the uniform layer of magnesium oxide on the surface of particles. The results obtained are as follows: (1) About two thirds of iron content could be removed from silicon by washing silicon powders with hydrochloride. (2) Uniform layer of magnesium oxide on the surface of silicon could be prepared by spray-drying suspension and by decomposing it. (3) B. E. T. specific surface area of fine silicon particles was 2, 826.753$m^3$/kg. (4) In the binary system with two sizes of 40-53$\mu\textrm{m}$ particles and <10$\mu\textrm{m}$ particles the maximum bulk density of packing was 55% of theoretical value and that of compacts made at the pressure of 4, 255 kg./$cm^2$ (60 kpsi) was 73% of theoretical value. (5) In the ternary system with three sizes the maximum bulk density of packing was 1.43 g/$cm^3$and that of compacts was 1.80g/$cm^3$which is equivalent to 77.6% of theoretical value. The composition of the closest compact was consisted of 50% of 40-53$\mu\textrm{m}$ particles 20% of 10-30$\mu\textrm{m}$ particles and 30% of <10$\mu\textrm{m}$ parti-cles.

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리튬전지(電池) 양극(陽極) 재합성시(再合成時) 흑연(黑鉛) 도전재(導電材) 혼합방법(混合方法)이 전극특성(電極特性)에 미치는 영향(影響) (Effect of Graphite Mixing Method on Electrode Characteristics in Cathode Resynthesis of Lithium Battery)

  • 이철경;김태현
    • 자원리싸이클링
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    • 제19권1호
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    • pp.27-32
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    • 2010
  • 리튬이온전지의 양극 전자전도도를 향상시키기 위하여 탄소제를 첨가할 때 기존의 혼합법과는 다르게 abrasive milling에 의하여 $LiCoO_2$ 양극 활물질에 흑연을 균일하게 분산시켜서 충방전시 용량감소를 줄이고자 하였다. 밀링 조건은 300 rpm, 10min으로 하였으며, 흑연 농도는 전기 전도성 향상과 용량의 관계를 고려해 볼 때, 1 wt% 경우가 가장 우수한 전극특성을 보여주었다. Abrasion법은 기존 혼합법에 비하여 10% 이상 capacity retention의 향상을 가져올 수 있었으며, 비가역적인 용량에 있어서도 초기 방전 용량의 효율도 높아 비가역 용량이 감소되는 효과를 얻을 수 있었다. 이는 첨가한 흑연이 균일하게 혼합되고 일부는 $LiCoO_2$ 표면에 코팅되어 전자전도도를 향상시키고 산화물인 활물질의 용해를 억제하기 때문으로 생각된다.

API X70 라인파이프 강재의 변형 시효 특성에 미치는 미세조직의 영향 (Effect of Microstructure on the Strain Aging Properties of API X70 Pipeline Steels)

  • 이승완;임인혁;황병철
    • 한국재료학회지
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    • 제28권12호
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    • pp.702-708
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    • 2018
  • This study deals with the effect of microstructure factors on the strain aging properties of API X70 pipeline steels with different microstructure fractions and grain sizes. The grain size and microstructure fraction of the API pipeline steels are analyzed by optical and scanning electron microscopy and electron backscatter diffraction analysis. Tensile tests before and after 1 % pre-strain and thermal aging treatment are conducted to simulate pipe forming and coating processes. All the steels are composed mostly of polygonal ferrite, acicular ferrite, granular bainite, and bainitic ferrite. After 1 % pre-strain and thermal aging treatment, the tensile test results reveal that yield strength, tensile strength and yield ratio increase, while uniform elongation decreases with an increasing thermal aging temperature. The increment of yield and tensile strengths are affected by the fraction of bainitic ferrite with high dislocation density because the mobility of dislocations is inhibited by interaction between interstitial atoms and dislocations in bainitic ferrite. On the other hand, the variation of yield ratio and uniform elongation is the smallest in the steel with the largest grain size because of the decrease in the grain boundary area for dislocation pile-ups and the presence of many dislocations inside large grains after 1 % pre-strain.

임프린팅을 이용한 BiLaO 패터닝과 액정 디스플레이 소자의 응용 (Patterning of BiLaO film using imprinting process for liquid crystal display)

  • 이주환
    • 전기전자학회논문지
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    • 제25권1호
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    • pp.64-68
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    • 2021
  • 정렬 패턴을 전사공정을 이용하여 BiLaO 박막 위에 패터닝하고 소성온도에 따른 액정 배향 특성에 대하여 연구 하였다. 졸겔 공정을 제작한 BiLaO 은 유리 기판 위에 스핀코팅으로 증착한 후 미리 제작된 정렬패턴을 전사하여 100, 150, 200, 250 ℃ 의 온도에서 소성하였다. POM분석으로부터 200℃ 이하의 소성온도에서 액정배향은 균일하지 않았고, 250 ℃의 소성온도에서 균일한 액정 배향 특성을 확인 할 수 있었고, 결정 회절 법 분석으로 부터도 확인 가능하였다. 전사 공정 시 250 ℃의 온도에서 패턴이 전사되었음을 Atomic force microscopy 을 통하여 확인 할 수 있었다. 250 ℃의 온도에서 전사된 정렬 패턴에 의하여 박막의 이방성을 획득 하였고 이방성 박막 위에서 액정 분자들이 고르게 배향 될 수 있었다. 따라서 BiLaO 산화막의 전사에 의한 액정 배향 공정은 소성온도에 영향을 받는다는 것을 확인 할 수 있었다.

멤브레인 분류 및 제조 방법에 대한 튜토리얼 총설 (Tutorial Review on Membrane Classification and Preparation Methods)

  • 문승재;김영준;김종학
    • 멤브레인
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    • 제32권3호
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    • pp.198-208
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    • 2022
  • 멤브레인은 분리 기술 및 다양한 사용처에 따라서 유기물, 액체, 용질, 증기, 기체, 이온 또는 전자 등 다양한 물질을 선택적으로 분리할 수 있다. 멤브레인은 크게 대칭막과 비대칭막으로 나누며, 기공의 유무에 따라 다공성과 비다공성으로 분류된다. 또한 멤브레인의 계면은 분자적으로 균일하거나, 또는 화학적으로 또는 물리적으로 불균일할 수 있다. 제조기술로는 용융 압출 제조법, 연신법, 템플레이트 침출법, 트랙-에치법, 용액 캐스팅법, 상전이법 및 용액 코팅법 등이 있다. 제조된 멤브레인은 정밀여과, 한외여과, 나노여과, 역삼투, 기체분리 및 에너지 분야와 같은 다양한 응용 분야에 적용될 수 있다. 본 총설에서는 멤브레인의 분류 및 종류에 따른 제조 방법에 대한 튜토리얼을 제공한다.

Epoxy/BaTiO3 (SrTiO3) composite films and pastes for high dielectric constant and low tolerance embedded capacitors fabrication in organic substrates

  • Paik Kyung-Wook;Hyun Jin-Gul;Lee Sangyong;Jang Kyung-Woon
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2005년도 ISMP
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    • pp.201-212
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    • 2005
  • [ $Epoxy/BaTiO_3$ ] composite embedded capacitor films (ECFs) were newly designed fur high dielectric constant and low tolerance (less than ${\pm}15\%$) embedded capacitor fabrication for organic substrates. In terms of material formulation, ECFs are composed of specially formulated epoxy resin and latent curing agent, and in terms of coating process, a comma roll coating method is used for uniform film thickness in large area. Dielectric constant of $BaTiO_3\;&\;SrTiO_3$ composite ECF is measured with MIM capacitor at 100 kHz using LCR meter. Dielectric constant of $BaTiO_3$ ECF is bigger than that of $SrTiO_3$ ECF, and it is due to difference of permittivity of $BaTiO_3\;and\;SrTiO_3$ particles. Dielectric constant of $BaTiO_3\;&\;SrTiO_3$ ECF in high frequency range $(0.5\~10GHz)$ is measured using cavity resonance method. In order to estimate dielectric constant, the reflection coefficient is measured with a network analyzer. Dielectric constant is calculated by observing the frequencies of the resonant cavity modes. About both powders, calculated dielectric constants in this frequency range are about 3/4 of the dielectric constants at 1 MHz. This difference is due to the decrease of the dielectric constant of epoxy matrix. For $BaTiO_3$ ECF, there is the dielectric relaxation at $5\~9GHz$. It is due to changing of polarization mode of $BaTiO_3$ powder. In the case of $SrTiO_3$ ECF, there is no relaxation up to 10GHz. Alternative material for embedded capacitor fabrication is $epoxy/BaTiO_3$ composite embedded capacitor paste (ECP). It uses similar materials formulation like ECF and a screen printing method for film coating. The screen printing method has the advantage of forming capacitor partially in desired part. But the screen printing makes surface irregularity during mask peel-off, Surface flatness is significantly improved by adding some additives and by applying pressure during curing. As a result, dielectric layer with improved thickness uniformity is successfully demonstrated. Using $epoxy/BaTiO_3$ composite ECP, dielectric constant of 63 and specific capacitance of 5.1nF/cm2 were achieved.

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중심부분 엔드코팅처리가 국산 소나무와 잣나무 중목구조부재의 고온저습건조 특성에 미치는 영향 (Effect of End-coating Around Pith of Heavy Timbers of Red Pine and Korean Pine on High-temperature and Low-humidity Drying Characteristics)

  • 이창진;이남호;엄창득;신익현;박문재;박주생
    • Journal of the Korean Wood Science and Technology
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    • 제41권3호
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    • pp.221-233
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    • 2013
  • 본 연구에서는 중심부분 엔드코팅처리가 소나무와 잣나무 중목구조부재의 고온저습건조에 미치는 영향을 알아보기 위해 수행되었다. 건조에 소요된 시간은 총 268시간 이었으며, 최종함수율은 소나무의 경우 정각기둥재와 원주기둥재 모두 9.2~10.8%, 잣나무 정각기둥재 15.0~22.0%, 원주기둥재 12.8~20.4% 범위로 조사되었다. 소나무재의 경우 함수율 분포가 균일한 반면, 잣나무재는 부분적으로 고함수율 부위가 존재하였다. 재면할렬은 잣나무가 더 많이 발생되었으며, 부분엔드코팅처리는 재면할렬 예방에 큰 효과가 없는 것으로 조사되었다. 내부할렬은 두 수종 모두에서 발생되었다. 표면경화율은 소나무재 3.7~9.1%, 잣나무재 20.9~35.8%로 경미한 크기의 잔류응력이 존재하였다.

유연태양전지 대면적/대량 생산시스템 개발에 관한 연구 (A study on development of large area/mass production system for flexible solar cell)

  • 배성우;조정대;김동수;유성연
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.84.1-84.1
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    • 2010
  • Currently, new and renewable energy come into the spotlight, such as solar energy, wind power, fuel cell, hybrid car etc., due to the energy resource is being depleted. Especially, in order to solve like this problem, the study of solar cell manufacturing systems are being extensively researched such as vacuum process. But the major fault of the vacuum process are its expensive production price. On the order hand, Roll-to-roll printing system, the new technology of solar cell manufacturing, has low production price compare with the vacuum process. Also roll-to-roll printing system can decrease the 95% of waste water and 99.9% of harmful gasses than the vacuum process. So we addressed the roll to roll printing system for the flexible solar cell by using printing technology. This roll-to-roll printing system is comprised of various modules, such as web handling module, fine pattern printing module, dry/curing module, uniform coating module and laminating module etc.

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직접메탄올 연료전지의 성능에 미치는 메탄올 연료의 불순물 (Impurities in the methanol fuel on the performance of direct methanol fuel cell)

  • 백동현;이재혁;박영철;임성엽;김상경;정두환
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.124.1-124.1
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    • 2010
  • The impurities in the methanol fuel that is used for direct methanol fuel cell (DMFC) could greatly affect the performance of membrane electrode assemblies (MEA). The most common impurities in the commercial methanol fuel are mainly ethanol, acetone, acetaldehyde, or ammonia. In this study, the effect of impurities in methanol fuel was investigated on the performance of MEA. The MEA for DMFC were prepared using a semi-automatic bar-coating machine, which can prepare the catalyst layer with uniform thickness for MEA. As a result, a single cell supplied with one of the 6 different kinds of methanol fuels showed a significant degradation of the fuel cell performance. The most common impurities in the commercial methanol fuel is mainly ethanol, acetone, acetaldehyde, or ammonia. The effects of the kind and the concentration of impurities in the methanol fuels were investigated on the performance of MEA for DMFC. We will propose the optimum compositions and limit concentration of impurities in methanol fuel for high performance of MEA for DMFC.

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