• Title/Summary/Keyword: Unidirectional composite

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Material Analysis and Shape Optimization of a Deployable Lightweight Satellite Antenna Reflector (전개형 경량 위성 안테나 반사판의 재료분석 및 형상 최적화)

  • Kwak, Do Hyuk;Jung, Hwa Young;Lee, Jae Eun;Kang, Kwang Hee
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.26 no.2
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    • pp.185-192
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    • 2017
  • In this paper, we reviewed major design parameters for a solid type of deployable antenna and its structural design. We performed modal analysis for a single reflector panel made of aluminum and CFRP (carbon fiber reinforced plastic) to confirm the appropriateness of selected materials. We then predicted the elastic modulus of CFRP using the principles of unidirectional composite elasticity stiffness predictions such as the ROM (Rule of Mixture) and HSR (Hart Smith 10% Rule). To optimize the shape of the antenna reflector, a structural stiffness analysis was performed using derived numerical optimization factors. Six structural stiffness analyses were performed using the constructed experimental design method. The resulting optimal shape conditions are proposed to meet the structural stiffness requirements while minimizing weight.

Synthesis of Porous Cu-Co using Freeze Drying Process of Camphene Slurry with Oxide Composite Powders (산화물 복합분말 첨가 Camphene 슬러리의 동결건조 공정에 의한 Cu-Co 복합계 다공체 제조)

  • Lee, Gyuhwi;Han, Ju-Yeon;Oh, Sung-Tag
    • Journal of Powder Materials
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    • v.27 no.3
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    • pp.193-197
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    • 2020
  • Porous Cu-14 wt% Co with aligned pores is produced by a freeze drying and sintering process. Unidirectional freezing of camphene slurry with CuO-Co3O4 powders is conducted, and pores in the frozen specimens are generated by sublimation of the camphene crystals. The dried bodies are hydrogen-reduced at 500℃ and sintered at 800℃ for 1 h. The reduction behavior of the CuO-Co3O4 powder mixture is analyzed using a temperature-programmed reduction method in an Ar-10% H2 atmosphere. The sintered bodies show large and aligned parallel pores in the camphene growth direction. In addition, small pores are distributed around the internal walls of the large pores. The size and fraction of the pores decrease as the amount of solid powder added to the slurry increases. The change in pore characteristics according to the amount of the mixed powder is interpreted to be due to the rearrangement and accumulation behavior of the solid particles in the freezing process of the slurry.

Wide-Beam Circularly Polarized Crossed Scythe-Shaped Dipoles for Global Navigation Satellite Systems

  • Ta, Son Xuat;Han, Jea Jin;Park, Ikmo;Ziolkowski, Richard W.
    • Journal of electromagnetic engineering and science
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    • v.13 no.4
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    • pp.224-232
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    • 2013
  • This paper describes composite cavity-backed crossed scythe-shaped dipoles with wide-beam circularly polarized (CP) radiation for use in Global Navigation Satellite Systems. Each branch of the dipole arm contains a meander line, with the end shaped like a scythe to achieve a significant reduction in the size of the radiator. For dual-band operation, each dipole arm is divided into two branches of different lengths. The dipoles are crossed through a $90^{\circ}$ phase delay line of a vacant-quarter printed ring to achieve CP radiation. The crossed dipoles are incorporated with a cavity-backed reflector to make the CP radiation unidirectional and to improve the CP radiation beamwidth. The proposed antennas have broad impedance matching and 3-dB axial ratio bandwidths, as well as right-hand CP radiation with a wide-beamwidth and high front-to-back ratio.

Effects of Fiber Surface-Treatment and Sizing on the Dynamic Mechanical and Interfacial Properties of Carbon/Nylon 6 Composites

  • Cho, Dong-Hwan;Yun, Suk-Hyang;Kim, Jun-Kyung;Lim, Soon-Ho;Park, Min;Lee, Geon-Woong;Lee, Sang-Soo
    • Carbon letters
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    • v.5 no.1
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    • pp.1-5
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    • 2004
  • The effects of fiber surface-treatment and sizing on the dynamic mechanical properties of unidirectional and 2-directional carbon fiber/nylon 6 composites by means of dynamic mechanical analysis have been investigated in the present study. The interlaminar shear strengths of 2-directional carbon/nylon 6 composites sized with various thermosetting and thermoplastic resins are also measured using a short-beam shear test method. The result suggests that different surface-treatment levels onto carbon fibers may influence the storage modulus and tan ${\delta}$ behavior of carbon/nylon 6 composites, reflecting somewhat change of the stiffness and the interfacial adhesion of the composites. Dynamic mechanical analysis and short-beam shear test results indicate that appropriate use of a sizing material upon carbon fiber composite processing may contribute to enhancing the interfacial and/or interlaminar properties of woven carbon fabric/nylon 6 composites, depending on their resin characteristics and processing temperature.

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The Static Collapse Characteristics of CFRP Single and Double Hat Shaped Section Members according to the Interface Number for Lightweight (경량화용 CFRP 단일 모자형 부재와 CFRP 이중 모자형 부재의 계면수 변화에 따른 정적압궤특성)

  • Hwang, Woo-Chae;Cha, Cheon-Seok;Yang, In-Young
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.20-25
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    • 2012
  • Currently, the most important purpose in designing automobile is environment-friendly and safety performance aspect. CFRP(Carbon Fiber Reinforced Plastics) of the advanced composite materials as structure materials for vehicles, has a wide application in lightweight structural materials of air planes, ships and automobiles because of high strength and stiffness. In this study, experimental investigations are carried out for CFRP single and double hat shaped section member in order to study the effect of various stacking condition. They were cured by heating to the appropriate curing temperature($130^{\circ}C$) by means of a heater at the vacuum bag of the autoclave. The stacking conditions were selected to investigate the effect of the interface numbers. The CFRP single and double hat shaped section members which manufactured from unidirectional prepreg sheets were made of 8ply. The static collapse tests performed and the collapse mode and energy absorption capability were analyzed according to interface number.

Fracture Behavior of Fiber Reinforced Composites under tensile and Bending Loadings (섬유강화 복합재료의 인장 및 굽힘에 의한 파괴)

  • Nam, Gi-U;Mun, Chang-Gwon
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.30 no.1
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    • pp.45-52
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    • 1994
  • The study was conducted to evaluate reliability of the longitudinal tensile properties of unidirectional carbon fiber reinforced composites. Two kinds of carbon fiber reinforced composites laminates were tested in order to examine the factors of variability and have the information concerning reliability improvement. Temperature dependence of the strength and its variability were investigated by means of testing at two kinds of temperatures. Statistical distributions of the respective mechanical properties were obtained from the tensile tests. As a result, strength of composites was directly proportional to the ultimate strain and was not proportional to the elastic modulus. The fracture behavior in bending of notched plate was studied for a composite material. The uniform bending tests of notched plates have been carried out for a wide range of notch radii. The experiment shows that the nominal stress at failure decreased with decreasing notch radius and it approaches a constant value when the notch radius is less than about 0.3mm. The critical maximum stress is governed by notch root radius alone in the case of a constant thickness of specimen.

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Tribological Properties of Carbon/PEEK Composites

  • Yoon, Sung-Won;Kim, Yun-Hae;Lee, Jin-Woo;Kim, Han-Bin;Murakami, Ri-Ichi
    • International Journal of Ocean System Engineering
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    • v.3 no.3
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    • pp.142-146
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    • 2013
  • In this study, the effect of Carbon/PEEK composites on the tribological properties has been investigated. Also, its validity has been tested in the capacity of alternative materials of the Ti-based materials used for artificial hip joint. Moreover, this work evaluated the mechanical properties according to the fiber ply orientation, along with the fractured surfaces of the carbon/PEEK composites. The composites with a unidirectional orientation had higher tribological properties than those with a multidirectional orientation. This was caused by the debonding between the carbon fiber and the PEEK, which was proportional to the contact area between the sliding surface and the carbon fiber. The friction test results showed that there were no significant differences in relation to the fiber ply orientation. However, the friction properties of the carbon/PEEK composites were higher than those of the carbon/epoxy composites. In addition, the results showed that a composite that slid in a direction normal to the prepreg lay-up direction had a smaller friction coefficient than one that slid in a direction parallel to the prepreg lay-up direction.

Cold Compaction Behavior of Nano and Micro Aluminum Powder under High Pressure

  • Kim, Dasom;Park, Kwangjae;Kim, Kyungju;Cho, Seungchan;Hirayama, Yusuke;Takagi, Kenta;Kwon, Hansang
    • Composites Research
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    • v.32 no.3
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    • pp.141-147
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    • 2019
  • In this study, micro-sized and nano-sized pure aluminum (Al) powders were compressed by unidirectional pressure at room temperature. Although neither type of Al bulk was heated, they had a high relative density and improved mechanical properties. The microstructural analysis showed a difference in the process of densification according to particle size, and the mechanical properties were measured by the Vickers hardness test and the nano indentation test. The Vickers hardness of micro Al and nano Al fabricated in this study was five to eight times that of ordinary Al. The grain refinement effect was considered to be one of the strengthening factors, and the Hall-Petch equation was introduced to analyze the improved hardness caused by grain size reduction. In addition, the effect of particle size and dispersion of aluminum oxide in the bulk were additionally considered. Based on these results, the present study facilitates the examination of the effect of particle size on the mechanical properties of compacted bulk fabricated by the powder metallurgy method and suggests the possible way to improve the mechanical properties of nano-crystalline powders.

Experimental Assessment of Bolted Single Lap Joint Strength for Laminates in Advanced Composite Materials (첨단복합재료 적층판의 볼트단일접합 강도 시험적 평가)

  • Lee, Myoung Keon;Lee, Jeong Won;Yoon, Dong Hyun;Kim, Jae Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.983-989
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    • 2017
  • This paper presents the bearing strength for laminates in advanced composite materials in bolted joints. Bolted single lap joint tests were experimentally investigated with respect to stabilized and unstabilized lap joints. Stabilized bolted single lap joints refer to joints with out-of-plane rotational constraints. Unstabilized bolted single lap joints refer to joints with absence of out-of-plane deflection constraints. The bearing strength values of laminates in the bolted joint showed that the percentages of ply angle for 0, 45, -45, and 90 degrees were not affected. The bearing strength value in the unstabilized bolted joint was smaller than the bearing strength value in the stabilized bolted joint because of the influence of the out-of-plane behavior. The composite material studied in this paper is a carbon/epoxy unidirectional (UD) tape prepreg cured at $177^{\circ}C(350^{\circ}F)$. In the laminate reference system, the standard angles of 0, 45, -45, and 90 degrees were used for ply orientation within the laminate. A total of 112 bolted single lap joint tests were conducted on specimens from eight distinct laminates. The ASTM-D-5961M standards were adhered to for the stabilized and unstabilized bolted single lap joint tests.

Manufacture of 3D Textile Preform and Study on Mechanical Properties of Composites (3D Textile 프리폼 제조 및 복합재료 기계적 특성 연구)

  • Jo, Kwang-Hoon;Klapper, Vinzenz;Kim, Hyeon-Woo;Lee, Jeong-Woon;Han, Joong-Won;Byun, Joon-Hyung;Joe, Chee-Ryong
    • Composites Research
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    • v.32 no.1
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    • pp.65-70
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    • 2019
  • The aircraft composites wing parts are usually integrated with adhesive or fastener. These laminated composites have weak interlaminar strength, which can lead to delamination. In order to compensate the disadvantages of laminated composites, it is possible to improve the strength, durability, shock and fatigue resistance by reinforcing the fiber in the thickness direction. In addition, using a single structure near-net-shape saves the manufacturing time and the number of fasteners, thus can reduce the overall cost of the composite parts. In this study, compression test, tensile test and open-hole tensile test are carried out for three structural architecture of 3D (three-dimensional) textile preforms: orthogonal(ORT), layer-to-layer(LTL) and through-the-thickness(TTT) patterns. Among these, the orthogonal textile composite shows the highest Young's modulus and strength in tensile and compression. The notch sensitivity of the orthogonal textile composite was the smallest as compared with UD (unidirectional) and 2D (two-dimensional) fabric laminates.