• 제목/요약/키워드: Unidirectional Composites

검색결과 191건 처리시간 0.027초

일방향 CFRP 복합재료의 핀 베어링강도에 관한 시험편 치수의 영향 (Effect of Specimen Geometries on the Pin Bearing Strength of Unidirectional CFRP Composites)

  • 전진탁;김재동;고성위
    • 수산해양기술연구
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    • 제33권4호
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    • pp.346-351
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    • 1997
  • The pin bearing strength is one of the most important design parameters for mechanical joints composed of fiber reinforced composites. Thus the effect of the edge distance and the width of specimen on the pin-bearing strength of unidirectional CFRP composites were experimentally investigated in this paper. As results, the failure modes and the pin bearing strength of mechanical joints turned out to depend on the edge distance and also the width of specimen. The failure of specimen with low ratio of width to hole diameter was caused by the net tension from the hole boundary, on the other hand, the failure of specimen with low ratio of edge distance to hole diameter was caused by the shear-out. The bearing strength in case of the failure by shear-out was quite lower than that in case of failure by net tension.

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단부형상을 갖는 무배향/일방향 복합적층판의 압축성형에 있어서 3차원 유한요소해석 (Three-Dimensional Finite Element Analysis for Compression Molding of Step-Type Random/Unidirectional Polymer Composite Laminates)

  • 송강석;채경철;김이곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.101-106
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    • 1999
  • Fiber reinforced plastic composites is widely used to make be lightening of aircraft and automotive owing to having high specific strength and specific modulus. And it is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional composite mats. Its deformation and charge shape are very different by stack type of random and unidirectional mats. In this paper, the characteristics of flow fronts such as a bulging phenomenon for step-type random/unidirectional composite mats and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on the mold filling parameters are also discussed.

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Periodic-Cell Simulations for the Microscopic Damage and Strength Properties of Discontinuous Carbon Fiber-Reinforced Plastic Composites

  • Nishikawa, M.;Okabe, T.;Takeda, N.
    • Advanced Composite Materials
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    • 제18권1호
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    • pp.77-93
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    • 2009
  • This paper investigated the damage transition mechanism between the fiber-breaking mode and the fiber-avoiding crack mode when the fiber-length is reduced in the unidirectional discontinuous carbon fiber-reinforced-plastics (CFRP) composites. The critical fiber-length for the transition is a key parameter for the manufacturing of flexible and high-strength CFRP composites with thermoset resin, because below this limit, we cannot take full advantage of the superior strength properties of fibers. For this discussion, we presented a numerical model for the microscopic damage and fracture of unidirectional discontinuous fiber-reinforced plastics. The model addressed the microscopic damage generated in these composites; the matrix crack with continuum damage mechanics model and the fiber breakage with the Weibull model for fiber strengths. With this numerical model, the damage transition behavior was discussed when the fiber length was varied. The comparison revealed that the length of discontinuous fibers in composites influences the formation and growth of the cluster of fiber-end damage, which causes the damage mode transition. Since the composite strength is significantly reduced below the critical fiber-length for the transition to fiber-avoiding crack mode, we should understand the damage mode transition appropriately with the analysis on the cluster growth of fiber-end damage.

계면 특성을 고려한 무작위 섬유배치를 갖는 단방향 복합재료의 가로방향 기계적 물성 예측 및 보정 (Prediction and Calibration of Transverse Mechanical Properties of Unidirectional Composites with Random Fiber Arrangement Considering Interphase Effect)

  • 박신무;김도원;정규;임재혁;김선원
    • Composites Research
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    • 제32권5호
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    • pp.270-278
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    • 2019
  • 본 연구에서는 섬유, 기지 및 계면으로 구성된 단방향 복합재료의 대표체적요소를 이용해서 가로방향 기계적 물성을 계면 특성 변화에 따라 예측하고 시험결과에 맞춰 계면의 특성의 보정을 실시하였다. 섬유와 기지로 모델링 된 기존의 대표체적요소는 섬유 길이방향 기계적 물성에 대해 예측 정확도가 높으나 가로방향에 대하여 어느 정도의 편차를 보인다. 따라서, 이런 차이를 보완하기 위해 계면 영역을 도입하였고, 계면의 두께, 탄성 물성과 강도 파라미터에 따라 기계적 물성을 보정하여 복합재료 대표체적요소를 통한 예측의 정확도를 향상시켰다. 그 결과, 복합재료 대표체적요소의 길이방향 물성의 정확도는 유지한 채 가로방향 강성 및 강도의 정확도가 향상됨을 확인하였다.

Tension-Compression Asymmetry in the Off-Axis Nonlinear Rate-Dependent Behavior of a Unidirectional Carbon/Epoxy Laminate at High Temperature and Incorporation into Viscoplasticity Modeling

  • Kawai, M.;Zhang, J.Q.;Saito, S.;Xiao, Y.;Hatta, H.
    • Advanced Composite Materials
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    • 제18권3호
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    • pp.265-285
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    • 2009
  • Off-axis compressive deformation behavior of a unidirectional CFRP laminate at high temperature and its strain-rate dependence in a quasi-static range are examined for various fiber orientations. By comparing the off-axis compressive and tensile behaviors at an equal strain rate, the effect of different loading modes on the flow stress level, rate-dependence and nonlinearity of the off-axis inelastic deformation is elucidated. The experimental results indicate that the compressive flow stress levels for relatively larger off-axis angles of $30^{\circ}$, $45^{\circ}$ and $90^{\circ}$ are about 50 percent larger than in tension for the same fiber orientations, respectively. The nonlinear deformations under off-axis tensile and compressive loading conditions exhibit significant strain-rate dependence. Similar features are observed in the fiber-orientation dependence of the off-axis flow stress levels under tension and compression and in the off-axis flow stress differential in tension and compression, regardless of the strain rate. A phenomenological theory of viscoplasticity is then developed which can describe the tension-compression asymmetry as well as the rate dependence, nonlinearity and fiber orientation dependence of the off-axis tensile and compressive behaviors of unidirectional composites in a unified manner. It is demonstrated by comparing with experimental results that the proposed viscoplastic constitutive model can be applied with reasonable accuracy to predict the different, nonlinear and rate-dependent behaviors of the unidirectional composite under off-axis tensile and compressive loading conditions.

지도학습 기반 분할기법을 이용한 단층 촬영된 단방향 복합재료의 유한요소모델 생성 및 검증 (Generation and Validation of Finite Element Models of Computed Tomography for Unidirectional Composites Using Supervised Learning-based Segmentation Techniques)

  • 김대의;진성원;김영배;임재혁;김윤호
    • Composites Research
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    • 제36권6호
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    • pp.395-401
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    • 2023
  • 본 연구에서는 지도학습 기반 분할기법을 이용하여 단층 촬영된 단방향 복합재료의 유한요소모델링을 실시하였다. 우선, 단방향 복합재료의 형상 정보를 얻기 위해 Micro-CT 스캔을 수행하여 단방향 복합재료의 순수 체적(raw volume)을 획득하였고 여기에 몇 개의 단면을 선택하여 재료의 마이크로 구조인 섬유의 형상을 라벨링하였다. 이후 재료의 단면 이미지와 라벨링한 이미지를 각각 입출력으로 U-net 모델을 훈련시켰다. 이를 사용하여 선택되지 않은 단층촬영 이미지를 섬유형상을 구분하는 분할을 수행하였고 이렇게 생성된 3차원 정보를 이용해서 유한요소모델을 생성하였다. 최종적으로 단방향 복합재료 시편과 유한요소모델의 섬유체적비를 비교하여 제안된 방법의 적절성을 확인하였다.

석탄회의 재활용을 통한 다공질 뮬라이트 복합체의 제조 (Preparation of Porous Mullite Composites through Recycling of Coal Fly Ash)

  • 김원영;지형빈;양태영;윤석영;박홍채
    • 한국세라믹학회지
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    • 제47권2호
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    • pp.151-156
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    • 2010
  • Porous mullite/alumina composites have been fabricated by a freeze casting technique using TBA-based coal fly ash/alumina slurry. After sintering, unidirectional macropore channels aligned regularly along the TBA ice growth direction were developed; simultaneously, small sized micropores fromed in the outer walls of the pore channels. The physical and mechanical properties (e.g. porosity and compressive strength) of the sintered porous composites were roughly dependant of processing conditions, due to the complexity of the factors affecting them. However, with increasing solid loading and sintering temperature, the compressive strength generally increased and the porosity decreased. After sintering $1500^{\circ}C$ for 2 h, the porous specimen (porosity: 52.1%) showed a maximum compressive strength of 70.0 MPa.

무배향/일방향 섬유강화 적층매트를 갖는 플라스틱 복합판재의 압축변형 해석 (Deformation Analysis for Compression Molding of Polymeric Composites with Random/ Unidirectional Fiber-reinforced laminates)

  • 조선형
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.188-194
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    • 1999
  • Fiber reinforced composite materials are widely used in automotive industry to produce parts that are large, thin. lightweight. strong and stiff. It is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional fiber mats. This study analyzes numerically the characteristics of flow fronts such as a bulging phenomenon made by changing viscosity of random mat and unidirectional fiber mat and slip parameters. And it is discussed that the effect of ratio of viscosity A and stack type on mold filling parameters

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Experimental and microstructural evaluation on mechanical properties of sisal fibre reinforced bio-composites

  • Kumar, B. Ravi;Hariharan, S.S.
    • Steel and Composite Structures
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    • 제33권2호
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    • pp.299-306
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    • 2019
  • The natural fibre composites are termed as bio-composites. They have shown a promising replacement to the current carbon/glass fibre reinforced composites as environmental friendly materials in specific applications. Natural fibre reinforced composites are potential materials for various engineering applications in automobile, railways, building and Aerospace industry. The natural fibre selected to fabricate the composite material is plant-based fibre e.g., sisal fibre. Sisal fibre is a suitable reinforcement for use in composites on account of its low density, high specific strength, and high hardness. Epoxy is a thermosetting polymer which is used as a resin in natural fibre reinforced composites. Hand lay-up technique was used to fabricate the composites by reinforcing sisal fibres into the epoxy matrix. Composites were prepared with the unidirectional alignment of sisal fibres. Test specimens with different fibre orientations were prepared. The fabricated composites were tested for mechanical properties. Impact test, tensile test, flexural test, hardness test, compression test, and thermal test of composites had been conducted to assess its suitability in industrial applications. Scanning electron microscopy (SEM) test revealed the microstructural information of the fractured surface of composites.

횡하중을 받는 SiC/Ti-15-3 MMC 복합재 계면영역에서의 탄소성 응력장분포거동(I) (Elastic-Plastic Stress Distributions Behavior in the Interface of SiC/Ti-15-3 MMC under Transverse Loading(I))

  • 강지웅;김상태;권오헌
    • 한국안전학회지
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    • 제19권4호
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    • pp.25-30
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    • 2004
  • Unidirectional fiber-metal matrix composites have superior mechanical properties along the longitudinal direction. However, the applicability of continuous fiber reinforced MMCs is somewhat limited due to their relatively poor transverse properties. Therefore, the transverse properties of MMCs are significantly influenced by the properties of the fiber/matrix interface. In this study, the interfacial stress states of transversely loaded unidirectional fiber reinforced metal matrix composites investigated by using elastic-plastic finite element analysis. Different fiber volume fractions $(5-60\%)$ were studied numerically. The interface was treated as thin layer (with different properties) with a finite thickness between the fiber and the matrix. The fiber is modeled as transversely isotropic linear-elastic, and the matrix as isotropic elastic-plastic material. The analyses were based on a two-dimensional generalized plane strain model of a cross-section of an unidirectional composite by the ANSYS finite element analysis code.