• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 제7회 압연 심포지엄
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• pp.117-120
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• 2009

The rolling of flat slabs or sheet metal is probably the most advanced technique of metalworking technology. In spite of this very intensive activity, the problem if edge cracking has not been resolved. Although edge cracking is a major industrial problem, relatively little well-documented experimental work has been published on subject. Despite the paucity of exact experiments, it is reasonably certain from published data that three causes contribute to its occurrence; (1) limited ductility of the rolled material (2) uneven deformation at the edges and (3) variations in stresses along the width of the rolled material, particular near the edge. The present study was carried out to show the generation of edge cracking using ductile fracture criteria and FE-simulation. The validity of simulated results was verified by rolling experiments of steel strip.

• Structural Engineering and Mechanics
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• 제77권6호
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• pp.797-807
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• 2021

A new simple solution for critical buckling of FG sandwich plates under axial and biaxial loads is presented using new modified power-law formulations. Both even and uneven distributions of porosity are taken into account in this study. Material properties of the sandwich plate faces are assumed to be graded in the thickness direction according to a modified power-law distribution in terms of the volume fractions of the constituents. Equilibrium and stability equations of FG sandwich plate with various boundary conditions are derived using the higher-order shear deformation plate theory. The results reveal that the distribution shape of the porosity, the gradient index, loading type and functionally graded layers thickness have significant influence on the buckling response of functionally graded sandwich plates.

• Design & Manufacturing
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• 제13권2호
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• pp.1-5
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• 2019

In this study, micro cellular injection molding of automobile head lamp housing with uneven thickness structure was performed to obtain improvement on deformation and light-weight of the part. The thickness of the presented model was uniformly modified to control the deformation of the molded part. In order to maximize the lightweight ratio, the model having an average thickness of 2.0 mm were thinly molded to an average thickness of 1.6 mm. GFM(Gas Free Molding) and CBM(Core Back Molding) technology were applied to improve the problems of the conventional foam molding method. Equal Heat & Cool system was also applied by 3D cooling core and individual flow control system. Warpage of the molded parts with even cooling was minimized. To improve the mechanical properties of foamed products, complex resin containing nano-filler was used and variation of mechanical properties was evaluated. It was shown that the weight reduction ratio of products with light-weighted injection molding was 8.9 % and the deformation of the products was improved from the maximum of 3.6 mm to 2.0 mm by applying Equal Heat & Cool mold cooling system. Also the mechanical strength reduction of foamed product was less than 12% at maximum.

• Structural Engineering and Mechanics
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• 제73권2호
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• pp.191-207
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• 2020

This study aims at investigating the size-dependent free vibration of porous nanoplates when exposed to hygrothermal environment and rested on Kerr foundation. Based on the modified power-law model, material properties of porous functionally graded (FG) nanoplates are supposed to change continuously along the thickness direction. The generalized nonlocal strain gradient elasticity theory incorporating three scale factors (i.e. lower- and higher-order nonlocal parameters, strain gradient length scale parameter), is employed to expand the assumption of second shear deformation theory (SSDT) for considering the small size effect on plates. The governing equations are obtained based on Hamilton's principle and then the equations are solved using an analytical method. The elastic Kerr foundation, as a highly effected foundation type, is adopted to capture the foundation effects. Three different patterns of porosity (namely, even, uneven and logarithmic-uneven porosities) are also considered to fill some gaps of porosity impact. A comparative study is given by using various structural models to show the effect of material composition, porosity distribution, temperature and moisture differences, size dependency and elastic Kerr foundation on the size-dependent free vibration of porous nanoplates. Results show a significant change in higher-order frequencies due to small scale parameters, which could be due to the size effect mechanisms. Furthermore, Porosities inside of the material properties often present a stiffness softening effect on the vibration frequency of FG nanoplates.

• 대한기계학회논문집A
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• 제37권8호
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• pp.1051-1057
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• 2013

본 연구에서는 광학적 방법으로 곡면변형률을 측정하고자 할 때, 소재 표면이 임의의 곡면이거나 요철이 많은 경우, 부식이나 오염으로 표면이 불량한 경우, 그리고 고무나 폼, 생체 조직 등과 같이 규칙적인 격자망을 인쇄하기 어려운 경우에도 적용할 수 있는 자동 곡면변형률 측정시스템 'ASIAS-bio'를 개발하였다. 이 시스템은 시편의 재질과 표면상태, 격자 패턴과 크기, 격자 마킹 방법, 변형 정도 등 측정 조건에 관계없이 사용이 가능한 것이 특징이다. 우선 그 신뢰성을 평가하기 위하여 금속판재 성형제품의 변형률 분포를 상용 장비로 측정한 결과와 비교하였다. 또한, 돼지 어깨 관절막, 인체 무릎 피부 등 연질 생체 조직의 변형 측정에 적용함으로써 본 시스템의 유용성을 확인하였다.

• 마이크로전자및패키징학회지
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• 제22권4호
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• pp.47-56
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• 2015

본 논문에서는 HDI(High Density Interconnection) 기판의 코어로 사용될 수 있는 카본 CCL(Copper Claded Layer)의 열거동 및 신뢰성 특성을 실험과 CAE를 이용한 수치해석을 통해 평가하였다. 카본 CCL의 특성평가를 위해 기존 FR-4 코어와 heavy cu 코어와 비교하였다. 연구결과에 의하면 pitch계열 카본코어가 적용된 PCB의 휨강도가 가장 높고 온도에 따른 변형량이 가장 낮았다. 또한, HDI 신뢰성평가 기준의 TC(Thermal Cycling), LLTS(Liquid-to-Liquid Thermal Shock), Humidity 실험을 통해 카본코어가 적용된 PCB는 신뢰성이 확보되었음을 확인하였다. 카본 파이버에 의한 불균일한 비아홀의 표면형상 여부와 드릴비트 마모 가능성을 분석하였는데 비아홀의 표면은 균일하고, 드릴비트의 표면도 매끄러워 카본 CCL의 우수한 드릴가공성도 확인하였다.

• Advances in materials Research
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• 제4권4호
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• pp.215-226
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• 2015

Experiment on roughness and micro pit defects of SUS 430 ferrite stainless steel was investigated in laboratory. The relation between roughness and glossiness with reduction in height, roll surface roughness, emulsion parameters was analyzed. The surface morphology of micro pit defects was observed by SEM, and the effects of micro pit defects on rolling reduction, roll surface roughness, emulsion parameters, lubrication oil in deformation zone and work roll diameter were discussed. With the increasing of reduction ratio strip surface roughness Ra(s), Rp(s) and Rv(s) were decreasing along rolling and width direction, the drop value in rolling direction was faster than that in width direction. The roughness and glossiness were obtained under emulsion concentration 3% and 6%, temperature $55^{\circ}C$ and $63^{\circ}C$, roll surface roughness $Ra(r)=0.5{\mu}m$, $Ra(r)=0.7{\mu}m$ and $Ra(r)=1.0{\mu}m$. The glossiness was declined rapidly when the micro defects ratio was above 23%. With the pass number increasing, the micro pit defects were reduced, uneven peak was decreased and gently along rolling direction. The micro pit defects were increased with the roll surface roughness increase. The defects ratio was declined with larger gradient at pass number 1 to 3, but gentle slope at pass number 4 to 5. When work roll diameter was small, bite angle was increasing, lubrication oil in micro pit of deformation zone was decreased, micro defects were decreased, and glossiness value on the surface of strip was increased.

• Advances in nano research
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• 제5권4호
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• pp.281-301
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• 2017

In this disquisition, an exact solution method is developed for analyzing the vibration characteristics of magneto-electro-elastic functionally graded (MEE-FG) beams by considering porosity distribution and various boundary conditions via a four-variable shear deformation refined beam theory for the first time. Magneto-electroelastic properties of porous FG beam are supposed to vary through the thickness direction and are modeled via modified power-law rule which is formulated using the concept of even and uneven porosity distributions. Porosities possibly occurring inside functionally graded materials (FGMs) during fabrication because of technical problem that lead to creation micro-voids in FG materials. So, it is necessary to consider the effect of porosities on the vibration behavior of MEE-FG beam in the present study. The governing differential equations and related boundary conditions of porous MEE-FG beam subjected to physical field are derived by Hamilton's principle based on a four-variable tangential-exponential refined theory which avoids the use of shear correction factor. An analytical solution procedure is used to achieve the natural frequencies of porous-FG beam supposed to magneto-electrical field which satisfies various boundary conditions. A parametric study is led to carry out the effects of material graduation exponent, porosity parameter, external magnetic potential, external electric voltage, slenderness ratio and various boundary conditions on dimensionless frequencies of porous MEE-FG beam. It is concluded that these parameters play noticeable roles on the vibration behavior of MEE-FG beam with porosities. Presented numerical results can be applied as benchmarks for future design of MEE-FG structures with porosity phases.

• Earthquakes and Structures
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• 제25권6호
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• pp.417-427
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• 2023

If the center of mass and center of stiffness or strength of a structure plan do not coincide, the structure is considered asymmetric. During an earthquake, in addition to lateral vibration, the structure experiences torsional vibration as well. Lateraltorsional coupling in asymmetric structures in the plan will increase lateral displacement at the ends of the structure plan and, as a result, uneven deformation demand in seismically resistant frames. The demand for displacement in resistant frames depends on the magnitude of transitional displacement to rotational displacement in the plan and the correlation between these two. With regard to the inability to eliminate the asymmetrical condition due to various reasons, such as architectural issues, this study has attempted to use supplemental viscous dampers to decrease the correlation between lateral and torsional acceleration or displacement in the plan. This results in an almost even demand for lateral deformation and acceleration of seismic resistant frames. On this basis, using the concept of Torsional Balance, adequate distribution of viscous dampers for the decrease of this correlation was determined by transferring the "Empirical Center of Balance" (ECB) to the geometrical center of the structure plan and thus obtaining an equal mean square value of displacement and acceleration of the plan edges. This study analyzed stiff and flexible torsional structures with one-way and two-way mass asymmetry in the Opensees software. By implementing the Particle Swarm Optimization (PSO) algorithm, the optimum formation of dampers for controlling lateral displacement and acceleration is determined. The results indicate that with the appropriate distribution of viscous dampers, not only does the lateral displacement and acceleration of structure edges decrease but the lateral displacement or acceleration of the structure edges also become equal. It is also observed that the optimized center of viscous dampers for control of displacement and acceleration of structure depends on the amount of mass eccentricity, the ratio of uncoupled torsional-to-lateral frequency, and the amount of supplemental damping ratio. Accordingly, distributions of viscous dampers in the structure plan are presented to control the structure's torsion based on the parameters mentioned.

• Composites Research
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• 제26권4호
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• pp.223-229
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• 2013

본 연구에서는 자동차가 불규칙한 노면을 주행 시 받게 되는 충격으로 인하여 마운트 상단에 발생하는 영구변형을 방지하고자 하이브리드 복합재료를 사용한 스트럿 타워를 설계하였다. 타이어와 현가장치에서 흡수 가능한 에너지량을 초과하였을 시 잔류 충격은 마운트로 전이되며, 특히 고속주행성능을 향상시키기 위하여 강직한 현가장치를 도입한 경우, 에너지 흡수량 저하로 인하여 기존의 스트럿 타워가 쉽게 변형될 수 있다. 유한요소해석을 통하여 압연강판과 탄소섬유 복합재료로 이루어진 하이브리드 복합재료 스트럿 타워의 최적설계를 진행하였으며, 낙하충격시험을 실시하여 동적 거동을 연구하였다. 또한 3차원 형상측정과 초음파 비파괴 검사방법을 이용하여 스트럿 타워의 손상 유무를 확인하였다.