• Title/Summary/Keyword: Underwater wet arc welding

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The Experimental Study of Flux Improvement of Wet Underwater Arc Welding Electrode (습식 수중 용접봉의 피복제 개발에 관한 기초연구)

  • Kim, Min-Nam;Kang, Jung-Gun
    • Journal of Ocean Engineering and Technology
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    • v.13 no.4 s.35
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    • pp.28-36
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    • 1999
  • Wet underwater arc welding process is investigated by using experimentally developed flux coated underwater arc welding electrode and SS400 steel plate of 12mm thickness as base metal. Three kinds of different flux covered wet arc welding electrode of 4mm diameter(BK-01, BK-02, BK-03) are individually developed, and one of the improved underwater welding electrode (BK-03) may be put to practical use for underwater wet arc welding process. The results obtained from this experimental study are as follows : 1. Arc stability of developed underwater wet welding electrode is better than that of the domestic covered arc welding electrode. 2. Workability of welding electrode, remove ability of slag and bead appearances using improved underwater wet welding electrode are remarkably better than that of others. 3. Heat affected zone of test specimen welded in the underwater gets to become a lot smaller than that of test specimen welded in the air, and the maximum hardness of heat affect zone of developed underwater wet welding electrode is lower to that of domestic arc welding electrode.

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An Experimental Study on Underwater Wet Arc Welding and Weldability (TMCP강의 수중 ARC용접 실험과 용접성)

  • 오세규;김민남
    • Journal of Ocean Engineering and Technology
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    • v.1 no.2
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    • pp.67-73
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    • 1987
  • The feasibility for a practical use of underwater wet arc welding process is experimentally investigated by using low hydrogen and high oxide type electrodes and TMCP steel plates. Main results are summarized as follows: 1)The absorption speed of the coated low hydrogen and high titanium oxide type eletrodes becomes constant after about 30 minutes in water, and more steeping time in water does not influnce welding arc behavior. 2) By bead appearance and X-ray inspection, the high titanium oxide type electrode is better than the low hydrogen type in underwater arc welding process. 3) The mechanical properties of underwater wet arc welds depend upon welding conditions more than those of in-air welds, and the optimum welding condition can be obtained. 4) Because of quenching effect by rapid cooling rate in underwater wet welding, the maximum hardness of HAZ is increased relatively higher in underwater wet welding, process.

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An experimental study on the arc stability improvement of underwater wet welding with flux ingredients (피복성분에 의한 수중용접봉의 아크안정성 개선에 관한 실험연구)

  • 김복인;정교헌;김민남
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2001.05a
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    • pp.276-281
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    • 2001
  • Wet Underwater arc welding process is inverstigated by using experimentally developed flux coated underwater arc welding electrode and SS400 steel plate of 12mm thickness as base metal. Two kinds of different flux covered wet arc welding electrode of 3.2mm diameter (UW-1, UW-2) are individually developed and one of the improved underwater welding electrode (UW-2) may be put to practical use for underwater arc welding process.

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A study on the weldability of TMCP steel plates in underwater wet arc welding (TMCP강의 습식수중 아크 용접성에 관한 고찰)

  • 오세규;김민남
    • Journal of Welding and Joining
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    • v.5 no.4
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    • pp.28-35
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    • 1987
  • The feasibility of underwater wet arc welding process is experimentally investigated by using high titanium oxide type electrodes and TMCP steel plates as base metal. It is assertained the tis process may be put to practical use. Main results are summarized as follows; (1) Sound underwater weld can be obtained by skilled welding operator, if proper welding conditions are selected. (2) In underwater wet arc welding process, the mechanical properties of HAZ are depend upon welding condition and the optimum welding condition can obtained. (3) The maximum hardness in the HAZ of TMCP steel plates is increased significantly in this welding process.

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A Study on the Properties of Underwater Wet Arc Welding for the Mild Steels (연강의 습식 수중 아크 용접 특성에 관한 연구)

  • Kwak, H.H.;Kim, C.G.
    • Journal of Power System Engineering
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    • v.11 no.1
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    • pp.107-114
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    • 2007
  • Underwater wet arc welds were experimentally performed on 11mm thick SS400 mild steel plate as base metal by using six different types of flux coated electrodes of 4.0mm diameter; KSKR, KSKT, USBL, JPUW, UWEA, and UWEB. As results, the developed flux coated underwater electrode had a good weldability compared with other domestic terrestrial electrodes. By rapid cooling rate, the hardness value of HAZ were increased by quenching effects. Mechanical properties for the multi-pass butt-welding specimen are also tested experimentally. The feasibility of the developed underwater electrode was experimentally studied and the results achieved in this wet arc welds have shown that the developed wet welding electrode UWEB can have a degree of integrity.

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A Study of Mechanical Properties of Underwater Wet Welding Electrode (습식 수중 용접봉의 기계적 성질에 관한 연구)

  • 김민남;김복인;한정동
    • Journal of Ocean Engineering and Technology
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    • v.14 no.4
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    • pp.56-61
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    • 2000
  • This study has been performed for mechanical properties of underwater wet welding electrode with rolled steel (KR-RA) for ship structure, one kind (E 4313) of domestic covered arc welding electrode used in the air and two kinds (UWE-01, UWE-02) of underwater covered arc welding electrode experimentally developed on the same welding condition. The results obtained were as follows : The hardness value of underwater covered arc welding electrode (UWE-01) was about 8.3% lower than domestic covered arc welding electrode(E 4313) in heat affected zone of test of UWF-02 was lower about 4.5%. Tensile strengths of UWE-01 were about 0.9%, and those of UWE-02 were about 6.5% higher than those of domestic covered arc welding electrodes (E 4313) in test specimens. The impect value of UWE-01 were about 15.5%, and those of UWE-02 were about 21.7% highter than those of domestic covered arc welding electrodes(E 4313) in test specimens. So mechanical properties of the underwater arc welding electrode were improved by the composition ratios of covering materials.

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Study on Cooling Characteristic Improvement in Underwater Wet Arc Welding of TMCP Steelplate (TMCP강의 습식수중 아크용접부의 냉각특성 개선에 관한 연구)

  • 김민남
    • Journal of Ocean Engineering and Technology
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    • v.6 no.2
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    • pp.113-124
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    • 1992
  • The offshore industry created a need for quality wet weld repairs. Wet welding is a fast method of repair providing sound, structural quality welds. It requires less support equipment than a similar underwater dry weld repair or the alternative mechanical connections. Compared to welds made in air, underwater wet welds are plagued by increased hardness due to rapid quenching by the surrounding water. In this paper is described the experimntal study of improving the cooling rates of wet welds of TMCP steel plate by shielding around weld arc surroundings. The principal results of this experimental investigation can be summarized as follows : By shielding around weld arc surrounding, the cooling rates resulting from wet welds on TMCP steel plate could be lower than that of nonshielded wet welds and the fesibility on high quality of mecanical properties of wet weld on TMCP steel plate was carried out with shielded weld arc surrounding.

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Study on Cooling Rates and Mechanical Properties of H.T. Steel Plates in the Underwater Wet arc welding (고장력강의 습식 수중 아크용접에 대한 냉각율과 기계적 특성에 관한 연구)

  • 김민남
    • Journal of Ocean Engineering and Technology
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    • v.2 no.1
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    • pp.125-134
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    • 1988
  • The feasibility for improving the cooling rates and mechanical properties of wet welding process is experimentally investigated by using new developed underwater wet electrodes and H.T. steel plates. Main results of this experimental study can be summarized as follows; 1) By shielding around weld arc surrounding, the cooling rates resulting from wet welds with developed electrodes on TMCP steel plates can be lower than of non-shielded wet welds. 2)A high quality of mechanical properties of wet welds on TMCP steel plates can be obtained with shielded weld arc surrounding.

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An Experimental Study on the Arc Stability Improvement of Underwater Wet Welding with Flux Ingredients (피복성분에 의한 수중용접봉의 아크 안정성 개선에 관한 실험연구)

  • 김복인;노창석;정교헌;김민남
    • Journal of Ocean Engineering and Technology
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    • v.15 no.4
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    • pp.73-79
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    • 2001
  • Underwater wet bead-on-plate welds were experimentally performed on 11mm thick SS400 steel plate as base metal by using six different types of flux coated electrodes of 3.2mm diameter. Two kinds of different flux coated wet arc electrodes (UW-1, UW-2) were individually designed flux materials, three kinds of the electrodes (E4301, E4311, E4313) were terrestrial electrodes and the another one (TN20) was an imported underwater wet welding electrode. As results, the individually designed flux coated underwater electrode, UW-2 and TN20 had a good starting and the excellent arc stability compared with other electrodes. No significant difference of bead appearance could be detected, but the slag detachability of TN20 electrodes was relatively undesirable. By rapid cooling rate, the hardness value and the portion of martensite of HAZ were increased, but it was considerably maintain stable for TN20 and UW-2 electrodes. The individually designed flux coated electrode, UW-2 could be used in practice for underwater bead welds.

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A Basic Study on the Development of Domestic Underwater Wet Arc Welding Electrode (습식 수중 아크용접봉의 국산화개발에 관한 기초연구)

  • 김민남;김복인
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.5
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    • pp.1122-1129
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    • 2001
  • Underwater wet arc welding process was experimentally investigated by using the six types of flux coated electrodes of 3.2 mm diameter and the KR-RA steel plate of 11 mm thickness as base metal. Two types of electrodes were domestic covered arc welding electrode(CR13, CR14) and another two types of wet welding electrodes(UWCS, TN20)were imported goods, and the other two type (UWX1, UWX2) were individually designed flux coated electrodes for experimental welding purpose. Main experimental results are summerized as follows: 1. It is ascertained that individually designed flux coated electrode(UWX1) could be used in practice with KR-RA steel plate for underwater wet arc bead welds. 2. Welding arc can be generated easily and considerably kept in stable using TN20 and UWX1 electrodes. 3. The micro Vickers hardness value and the portion of martensite in the HAZ were increased in all the electrodes by rapid cooling rate, but it is relatively maintain stable for UWCS, TN20 and UWX1 electrodes.

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