• Title/Summary/Keyword: Ultrasonic spray pyrolysis (USP)

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Synthesis and Characterization of Al2O3/ZrO2, Al2O3/TiO2 and Al2O3/ZrO2/TiO2 Ceramic Composite Particles Prepared by Ultrasonic Spray Pyrolysis

  • Shim, In-Soo;Lee, Chang-Seop
    • Bulletin of the Korean Chemical Society
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    • v.23 no.8
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    • pp.1127-1134
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    • 2002
  • Fine ceramic particles of zirconia toughened alumina (ZTA), titania toughened alumina (TTA), and zirconia-titania toughened alumina (ZTTA) have been synthesized by ultrasonic spray pyrolysis (USP) at various temperatures from starting salt solutio ns of various compositions aiming for the development of catalytic material. These particles were characterized for properties such as shape, size and size distribution, diffraction pattern, and chemical and phase composition of elements by scanning electron microscopy (SEM), particle size analyzer (PSA), x-ray diffraction (XRD), and inductively coupled plasma-atomic emission spectroscopy (ICP-AES). Chemical compositions and sizes of ceramic composites have been controled by the stoichiometry of salt solutions and the flow rate of spraying solutions. The optimum experimental conditions for the various composite particle syntheses have been proposed.

The Synthesis of Lithium Lanthanum Titanium Oxide for Solid Electrolyte via Ultrasonic Spray Pyrolysis (초음파 분무 열분해법을 이용한 고체전해질용 Lithium Lanthanum Titanium Oxide 제조)

  • Jaeseok, Roh;MinHo, Yang;Kun-Jae, Lee
    • Journal of Powder Materials
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    • v.29 no.6
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    • pp.485-491
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    • 2022
  • Lithium lanthanum titanium oxide (LLTO) is a promising ceramic electrolyte because of its high ionic conductivity at room temperature, low electrical conductivity, and outstanding physical properties. Several routes for the synthesis of bulk LLTO are known, in particular, solid-state synthesis and sol-gel method. However, the extremely low ionic conductivity of LLTO at grain boundaries is one of the major problems for practical applications. To diminish the grain boundary effect, the structure of LLTO is tuned to nanoscale morphology with structures of different dimensionalities (0D spheres, and 1D tubes and wires); this strategy has great potential to enhance the ion conduction by intensifying Li diffusion and minimizing the grain boundary resistance. Therefore, in this work, 0D spherical LLTO is synthesized using ultrasonic spray pyrolysis (USP). The USP method primarily yields spherical particles from the droplets generated by ultrasonic waves passed through several heating zones. LLTO is synthesized using USP, and the effects of each precursor and their mechanisms as well as synthesis parameters are analyzed and discussed to optimize the synthesis. The phase structure of the obtained materials is analyzed using X-ray diffraction, and their morphology and particle size are analyzed using field-emission scanning electron microscopy.

Characterization of Spherical NiO-YSZ Anode Composites for Solid Oxide Fuel Cells Synthesized by Ultrasonic Spray Pyrolysis

  • Lim, Chae-Hyun;Lee, Ki-Tae
    • Journal of the Korean Ceramic Society
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    • v.51 no.4
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    • pp.243-247
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    • 2014
  • Spherical NiO-YSZ particles were synthesized by ultrasonic spray pyrolysis (USP). The morphology of the synthesized particles can be modified by controlling parameters such as precursor pH, carrier-gas flow-rate, and temperature of the heating zone. The synthesized spherical NiO-YSZ particles have rough surface morphology at high carrier-gas flow-rates due to rapid gas exhaustion and insufficient particle ordering. The Ni-YSZ cermet anode synthesized by ultrasonic spray pyrolysis at a flow rate of l L/min, with precursor solution at pH4, showed a higher maximum power density of 256 $mW/cm^2$ compared to a conventionally mixed Ni-YSZ anode (185 $mW/cm^2$) at $800^{\circ}C$. While the area-specific resistance of conventionally mixed Ni-YSZ anodes increases gradually with operation time (indicating performance degradation), the Ni-YSZ anode synthesized by USP does not exhibit any performance degradation, even after 500 h.

Effects of Substrate Temperature on Structural and Electrical Properties of α-Fe2O3 Films Prepared by Ultrasonic Spray Pyrolysis (초음파분무법으로 제조한 α-Fe2O3 막의 구조적 및 전기적 특성에 미치는 기판온도 효과)

  • Ma, Tae-Young;Kim, Jeong-Gyoo
    • Journal of Sensor Science and Technology
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    • v.13 no.4
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    • pp.282-286
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    • 2004
  • ${\alpha}-Fe_{2}O_{3}$ films were prepared by ultrasonic spray pyrolysis (USP) on $SiO_{2}$ coated Si wafers using iron acetylacetonate as an iron precursor. The crystallographic properties and surface morphologies of the films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM), respectively. X-ray photoelectron spectroscopy (XPS) was carried out to determine the Fe oxidation states. In order to observe stability of the films to temperature, the resistance variation of the films with an ambient temperature was measured. The effects of substrate temperature on the structural and electrical properties of the ${\alpha}-Fe_{2}O_{3}$ films were studied. The films were densified from the substrate temperature of $350^{\circ}C$. The grain size of the films grown at $400^{\circ}C$ was shown to be increased abruptly comparing with that of $350^{\circ}C$. The films showed a low resistance variation between the ambient temperature of $300^{\circ}C$ and $350^{\circ}C$.

Synthesis of $MgB_2$ powders by ultrasonic spray pyrolysis (초음파 분무열분해를 이용한 $MgB_2$ 분말 합성)

  • Park, S.C.;Lim, Y.J.;Kang, S.G.;Chung, J.K.;Kim, C.J.;Kim, C.J.
    • Progress in Superconductivity and Cryogenics
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    • v.10 no.1
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    • pp.19-23
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    • 2008
  • Spherical $MgB_2$ powders was synthesized with the ultrasonic spray pyrolysis(USP) process using aqueous solutions of boron and magnesium ion. The properties of synthesized $MgB_2$ powder were characterized by XRD, SEM and EDS. A small amount of MgO was detected as the secondary phase out of the synthesized powder and the ratios of $MgB_2$ to MgO increased with increasing furnace temperature. The particle size and morphology of $MgB_2$ powder were investigated with varying molar concentration of the boron and magnesium solution and furnace temperature between $600^{\circ}C$ and $1000^{\circ}C$ in $Ar/H_2$. The average particle size of $MgB_2$ showed narrow distribution ranging from 300nm to 400nm. The morphology of particles exhibited mostly spherical shapes and uniform distribution.

Preparation and Electrical Conductivity of Scandia Stabilized Zirconia by using Ultrasonic Spray Pyrolysis (초음파 분무 열분해법을 이용한 스칸디아 안정화 지르니코니아의 제조와 전기 전도도)

  • Choi, Young-Hoon;Peck, Dong-Hyun;Park, Young-Chul;Lim, Kyoung-Tae;Suhr, Dong-Soo;Wackerl, J.;Markus, T.
    • Journal of the Korean Ceramic Society
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    • v.44 no.12
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    • pp.690-695
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    • 2007
  • Scandia stabilized zirconia (ScSZ) is adapted for electrolyte material of solid oxide fuel cell (SOFC) because of its high ionic conductivity and chemical stability. ScMnSZ1 powder having a composition of $((ZrO_2)_{0.89}(Sc_2O_3)_{0.1}(MnO_2)_{0.01})$ is synthesized by ultrasonic spray pyrolysis (USP) method. Porous ScMnSZ1 powder is obtained by using a pore forming agent. Microstructure and morphology, particle size distribution of porous powder synthesized with 3wt% pore forming agent are investigated. Sintered ScMnSZ1 sample with ground fine powder are also investigated their microstructure and electrical conductivity. The electrical conductivity of sintered ScMnSZ1 samples with ground fine powder was 0.082 S/cm, 0.127 S/cm and 0.249 S/cm at $750^{\circ}C$, $800^{\circ}C$ and $900^{\circ}C$, respectively.

Study on Synthesis of Dimethyl Ether Using Silica Membrane Reactor (Silica막 반응기를 이용한 Dimethyl Ether 합성에 관한 연구)

  • Sea Bongkuk;Youn Min-Young;Lee Kew-Ho
    • Membrane Journal
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    • v.15 no.4
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    • pp.330-337
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    • 2005
  • Water selective silica membranes were prepared fur use as membrane reactor for synthesis of dimethyl ether (DME) by methanol dehydration. Silica membranes formed on a Porous SUS tube by ultrasonic spray Pyrolysis (USP) and chemical vapor deposition (CVD) using tetraethoxysilane (TEOS) as precursor. The CVD-derived membranes formed higher level of trade-off line between water permeance and water/methanol selectivity than that of the USP-derived membranes. The membrane reactor possessing water permeance of $1.2\times10^{-7}\;mol\;{\cdot}\;m^{-2}\;{\cdot}\;S^{-1}\;{\cdot}\;Pa^{-1}$ and water/methanol selectivity of 10 exhibited increase in methanol conversion of about $20\%$ comparing to conventional reactor system. These findings led us to conclude that the dehydration membrane reactor simultaneously separating the water vapour produced in the reaction zone was effective in increasing the reaction conversion.