• Title/Summary/Keyword: Ultrasonic power

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Studies on the Correlation between Mechanical Properties and Ultrasonic Parameters of Aging 1Cr-1Mo-0.25V Steel

  • Seok Chang-Sung;Kim Jeong-Pyo
    • Journal of Mechanical Science and Technology
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    • v.19 no.2
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    • pp.487-495
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    • 2005
  • Mechanical properties of in-service facilities are required to evaluate the integrity of power plants and chemical plants. Non-destructive technique can be used to evaluate the mechanical properties. To investigate the mechanical properties using ultrasonic technique, the four classes of thermally aged specimens were prepared using an artificially accelerated aging method. Ultrasonic tests, tensile tests, fracture toughness tests, and hardness tests were performed for the specimens. Then the mechanical properties were compared with ultrasonic parameters such as attenuation and non-linear parameter. From the investigation, we confirm that the ultrasonic parameter can be used to evaluate the mechanical properties.

Ultrasonic NDE Classifications with the Gradient Descent Method and Synthetic Aperture Focusing Technique

  • Kim, Dae-Won
    • Journal of the Korean Society for Nondestructive Testing
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    • v.25 no.3
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    • pp.189-200
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    • 2005
  • Ultrasonic inspection methods are widely used for detecting flaws in materials. One of the more popular methods involves the extraction of an appropriate set of features followed by the use of a neural network for the classification of the signals in the feature space. This paper describes an approach which uses LMS method to determine the coordinates of the ultrasonic probe followed by the use of SAFT to estimate the location of the ultrasonic reflector The method is employed for classifying NDE signals from the steam generator tubes in a nuclear power plant. The classification results using this scheme for the ultrasonic signals from cracks and deposits within steam generator tubes are presented.

Optimal Design of Tool Horn for Ultrasonic Metal Welding (초음파 금속 용착을 위한 공구혼의 최적설계)

  • Jang, Ho-Su;Park, Woo-Yeol;Park, Dong-Sam
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.3
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    • pp.263-267
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    • 2011
  • Ultrasonic metal welding can be used to weld different metals together safely and precisely, without solder, flux and special preparation. Ultrasonic metal welding machine consists of a power supply, a transducer, a booster and a horn. This paper designed the horn needed for Ultrasonic metal welding. The horn has to be designed and manufactured accurately, because measurements such as the shape, length, mass and etc. have effects on the resonant frequency and the vibration mode. The designed horn has the feature of 40,000Hz of nature frequency, and maximizes vibration range in the Tip by resonance in the frequency of ultrasonic wave machine. In this paper, we calculated and analyzed the natural frequency to find the optimal design of the horn that had the amplitude about $12{\mu}m$ by the modal analysis and harmonic analysis using ANSYS. And we analyzed FFT analysis of the manufactured horn.

A Study on the Performance Improvement of Diesel Automobile Engine with Ultrasonic Fuel Feeding System(II)-On the Spray Characteristics and Engine Performance- (초음파 연료분사장치용 디젤자동차의 성능향상에 관한 연구(II)-분무특성과 기관성능에 대하여-)

  • Yang, J.K.;Jung, J.D.;Ryu, J. I.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.6
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    • pp.50-56
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    • 1994
  • This is an experimental study on the performance characteristics of Diesel Automobile with ultrasonic fuel feeding system. For this purpose, ultrasonic fuel feeding system was made and atomization characteristics was measured. Base on this result, carried out engine dynamometer test to investigate the performance characteristics of diesel automobile with ultrasonic fuel feeding system in comparison with conventional diesel fuel injector. The results are as follows. 1) In the spray characteristics test, fuel particle sizes were decreased about 11%~21%. 2) In engine dynamometer test, -The power was increased about 5%~11%. -The thermal efficiency was improved about 6%~11%. -The specific fuel consumption was improved about 6%~19%. -The smoke concentration was decreased about 11%~50%.

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Development of 3 - Dimensional Ultrasonic Wind Direction Anemometer Measurement Technique Using Time Division Method (시분할 방식을 이용한 3차원 초음파 풍향풍속계 측정기술 개발)

  • Lee, Woo-Jin;Choi, Jae-Young;Kim, Kyung-Won;Yim, Jae-Hong
    • Journal of Sensor Science and Technology
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    • v.26 no.1
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    • pp.66-72
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    • 2017
  • The three dimensional ultrasonic anemometer was constructed to reduce the disadvantages of the two-dimensional anemometer and to be free from the use environment. Three pairs of transmitting and receiving ultrasonic sensors were designed to face each other at an angle of $45^{\circ}$ to the upper and lower surfaces at intervals of $120^{\circ}$. 200 kHz ultrasonic sensor Oscillation, transmission and reception, level detection, power supply circuit were designed and U, V, W wind speed vector components were obtained by measuring the time of first received ultrasonic pulse by transmitting pulse ultrasound. It is implemented as firmware in ARM Coretex-M3 processor so that horizontal and vertical wind direction and wind speed can be converted into digital signal by vector calculation. In this study, The three-dimensional ultrasonic anemometer can complement the disadvantages of the two-dimensional anemometer (mechanical and ultrasonic), and it is expected to gradually replace the two-dimensional anemometer due to its high utilization rate by collecting additional information such as vertical wind.

Effect of Ultrasonic Vibration on the Friction and Wear Characteristics of Aluminum Alloy (초음파 진동이 알루미늄 합금의 마찰 마모 특성에 미치는 영향)

  • Park, Jae-Nam;Lee, Chul-Hee
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.132-137
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    • 2018
  • Ultrasonic waves are used in various applications in multiple devices, sensors, and high-power machinery, such as processing machines, welders, and cleaners, because the acoustic vibration frequencies are above the human audible frequency range. In ultrasonic machining, electrical energy at a high frequency of 20 kHz or more is converted into mechanical vibration by a vibrator and an amplifier. This technique allows instantaneous separation between a tool and a workpiece during machining, machining by pulse impulse force at the time of re-contact and minimizes the minute elastic deformations of the workpiece and machine tools due to the cutting effect. The Al7075 alloy used in this study is a typical aluminum alloy with superior strength that is mainly used in aircrafts, automobiles, and sporting goods. To investigate the optimal conditions for machining aluminum alloy using ultrasonic vibration, the present experiment utilized the Taguchi orthogonal array method, and the coefficient of friction was analyzed using the characteristics of the Taguchi technique. In ultrasonic friction and abrasion tests, the changes in the friction coefficient were measured in the absence of ultrasonic vibrations and at 28 kHz and 40 kHz. As a result, the most considerable influence on the friction coefficient was found to be the normal load, and the frequency of ultrasonic vibrations increases, the coefficient of friction increases. It was thus confirmed that the amount of wear increases when ultrasonic vibration is applied.

Ultrasonic Deburring Technology Using abrasive (지립을 이용한 초음파 디버링 기술)

  • 최헌종;이석우;최영재;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1848-1852
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    • 2003
  • Generally, burrs refer to projected parts remained on the edge after material had been processed. These burrs decrease the precision of part and cause many problems in part assembly. Burrs are undesirable projections of the material beyond the edge of the workpiece. A number of deburring processes have been developed such as barreling, brushing, chemical methods etc. But, there are a few publications in the area of applying ultrasonics to deburring. When ultrasonic vibration propagates in the liquid medium, a large number of bubbles are formed. These bubbles generate an extremely strong force, which removes burrs. Cavitations were used as a term to describe erosion of parts caused by the action of cavities in liquid. The object of this study is to analyze the effects of ultrasonic cavitation in deburring process. For this purpose, we introduce a new ultrasonic cavitation method with abrasive, which efficiently removes the burrs. Experimental parameters to verify the deburring effects of ultrasonic cavitations are ultrasonic power, amplitude, distant of the transducer from the workpiece, deburring time and abrasive. It has been shown that deburring with ultrasonic cavitation in water is effective to burrs.

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Deburring Technology Using Ultrasonic Cavitation (초음파 케비테이션을 이용한 디버링 기술)

  • Won, Jong-Youl;Choi, Young-Jae;Lee, Suk-Woo;Choi, Hon-Zong
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1798-1803
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    • 2003
  • Surface and edge finishing processes are important technological operations of in parts machining. Quality of the finished parts directly affect the performance of the whole product. Especially, edge quality, which depends on burr control, is extremely important. Burrs are undesirable projections of the material beyond the edge of the workpiece. A number of deburring processes have been developed such as barreling, brushing, chemical methods etc. But, there are only few publications in the area of applying ultrasonics to deburring. When ultrasonic vibration propagates in the liquid medium, a large number of bubbles are formed. These bubbles generate an extremely strong force, which can be used to remove burrs. Cavitation is used as a term to describe the erosion of parts caused by the action of cavities in liquid. The object of this study is to analyze the effects of ultrasonic cavitation in the deburring process. For this purpose, we introduce a new ultrasonic cavitation method, which efficiently removes the burrs. Experimental parameters to verify the deburring effects of ultrasonic cavitations are ultrasonic power, amplitude, distant of the transducer from the workpiece, deburring time and abrasive. It has been shown that deburring with ultrasonic cavitation in water is effective to burrs.

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Automated Brightness Control Using Distance Measuring Sensor for Reducing the Power Consumption of Emotional Lighting (감성 조명장치의 소모 전력 절감을 위한 거리 측정 센서 기반 자동 조광 제어)

  • Shin, Sung-Hun;Ji, Sang-Hoon;Jeong, Gu-Min;Lee, Young-Dae;Bae, Sung-Han
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.11 no.6
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    • pp.247-253
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    • 2011
  • In this paper, we propose and implement the automated brightness control system using distance measuring sensor for reducing the power consumption of emotional lighting device. In order to reduce the power consumption of emotional lighting devices which express continuous color changes, the proposed device measures the distance continuously using ultrasonic sensor and by using this, it also performs PWM Dimming control. The lighting device is composed of micro controller, LED driver, ultrasonic sensor, communication module and so on. And the device performs the real time brightness control by adapting the measured distance information from ultrasonic sensor to PWM signals. From this experiment, we implement the active lighting system which minimizes unnecessary power consumption during user's absence by adapting existing energy reducing techniques.

Development of a High Power SONAR System Measuring Velocity by Using Two Gated Sinusoidal Signals (두 개의 정현 신호를 이용한 속도 측정용 고전력 쏘나 시스템 개발)

  • 장순석;안흥구;이제형
    • Journal of KSNVE
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    • v.9 no.5
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    • pp.1036-1041
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    • 1999
  • This paper aims for the development of the high power sonar system for measuring the velocity of a moving object. The high power sonar system transmits two gated 190 kHz sinusoidal signals with 1.6 [ms] time interval to the moving object. Then the sonar system detects and calculates the changed time delay of the reflected ultrasonic signals in order to derive the velocity of the moving object. The transmission part uses a high power amplifier so that 250 W gated sinusoidal signals can be transmitted to the transmitter. 1M RAM is utilized for transmitting and storing of the ultrasonic signals. The time delay is calculted by the cross-correlation technique between the transmitted signals and the received signals. The measured value from the high power sonar system is compared with directly measured values by photo diodes. The result confirms the adjacency to 0.3% error.

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