• Title/Summary/Keyword: Ultrasonic cutting

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Development of Handpiece Moving System (HMS) for Cutting Performance Evaluation of Dental Ultrasonic Surgery Unit (치과용 초음파 수술기의 절삭성능 평가를 위한 핸드피스 이송 시스템 구축)

  • Sa, Min-Woo;Shim, Hae-Ri;Ko, Tae-Jo;Lee, Jong-Min;Kim, Jong Young
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.5
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    • pp.377-383
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    • 2016
  • Recently, research on bone fracture and osteoplasty using ultrasonic bone surgery unit has been ongoing in the fields of dentistry, plastic surgery, and otorhinolaryngology. However, detailed data evaluation with ultrasonic bone surgery unit has not been conducted to date. In this study, we developed handpiece moving system (HMS) for cutting performance evaluation. In the experimental setup of HMS, a handpiece was immobilized, and bone samples from cortical bone of bovine leg were prepared. Also, the experimental process was described in detail, and a basic experiment was carried out to evaluate the cutting performance. Future study is required on all experimental process conditions by HMS.

Micro Ultrasonic Elliptical Vibration Cutting (I) The Generation of a Elliptical Vibration Cutting Motion for Micro Ultrasonic Machining (미세 초음파 타원궤적 진동절삭 (I) 미세 초음파 가공을 위한 타원 절삭경로 생성)

  • Loh Byung-Gook;Kim Gi Dae
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.12 s.177
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    • pp.190-197
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    • 2005
  • For precise micro-grooving and surface machining, a mechanism for creating elliptical vibration cutting (EVC) motion is proposed which uses two parallel piezoelectric actuators. And based on its kinematical analysis, variations of EVC path are investigated as a function of dimensional changes in the mechanism, phase difference and amplitude of excitation sinusoidal voltages. Using the proposed PZT mechanism, various types of two dimensional EVC paths including one dimensional vibration cutting path along the cutting direction and thrust direction can be easily obtained by changing the phase lag, the amplitude of the piezoelectric actuators, and the dimension of the mechanism.

The Geometric Machining Mechanism of Ultrasonic Drilling (초음파 드릴링의 기하학적 가공 메커니즘 분석)

  • Jang Sung-Hoon;Lee Seok-Woo;Choi Hon-Zong;Lee Sun-Kyu
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.76-83
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    • 2005
  • With the acceleration of the miniaturization of products, especially in recent years, machining technologies for these products is in need of improvement. Conventional technologies have limitations in realizing the miniaturization due to the downsizing effects of the tools, which lack sufficient cutting stiffness during machining. The application of ultrasonic vibration is one of the most useful solutions in dealing with the problem. This study focused on the difference of ultrasonic drilling from conventional one in geometrical machining mechanism and the corresponding machining results. In detailed, some mathematical equations for drill cutting edge paths during drilling were extracted and new method to find uncut chip thickness from above equations was suggested. The experiments were carried out through the comparison between the results (disposed chips and internal surface states of holes) of conventional drilling and those of ultrasonic drilling. It was determined that the geometrical paths of cutting edges and analyzed uncut chip thickness agree with the appearance of disposed chips. Furthermore, the change in tool path by ultrasonic vibration resulted in the improvement of surface statement.

Design of a Ultrasonic Cutting-tool Utilizing Resonance Condition of Transverse Vibration of Beam Type Structure (보의 횡진동 공진특성을 이용한 초음파 진동절삭공구 설계)

  • Byun, Jin-Woo;Han, Sang-Bo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.8
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    • pp.720-725
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    • 2011
  • Most ultrasonic vibration cutting tools are operated at the resonance condition of the longitudinal vibration of the structure consisting of booster, horn and bite. In this study, a transverse vibration tool with beam shape is designed to utilize the vibration characteristics of the beam. Design point of the transverse vibration tool is to match the resonance frequency of the bite to the frequency of the signal to excite the piezoelectric element in the booster. The design process to match the natural frequency of the longitudinal vibration mode of the horn and that of the transverse vibration mode of the bite is presented. Dimensions of the horn and bite are searched by trend analysis through which the standard shapes of the horn and bite are determined. After the dimensions of each component of the cutting tool consisting of booster, horn and bite are determined, the assembled structure was experimentally tested to verify that true resonant condition is achieved and proper vibrational displacement are obtained to ensure that enough cutting force is generated.

A diagnosis system and ultrasonic vibration energy in plant to quality control

  • Suh, Chang-Min;Song, Gil-Ho;Pyoun, Young-Shik;Kim, Seong-Yun
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.29-34
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    • 2006
  • In this paper, the mechanical characteristics of ultrasonic cold forged technology (UCFT) used for the trimming knife and the effects of ultrasonic vibration energy (UVE) into the trimming process on the state of the strip cutting face were studied. And a diagnosis system to quality control for trimming knife and strip cutting face was developed and installed in plant. By the plant application of UCFT, service life of knife was more increased over 100% than that of conventional knife. And using the developed diagnosis system, the knife breakage and saw ear have been perfectly detected and quality control of trimming face is obtained effectively.

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Design of The Tool Horn for Dies Needle Horning Manufacturing (인발다이 가공을 위한 니들 호닝기용 툴혼 설계)

  • Yoon H.J.;Yoon Y.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.231-232
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    • 2006
  • Ultrasonic machining technology has been developed over recent years for manufacturing the quality-assured precision parts fur several industrial application such as optics, semiconductors, aerospace and automobile application. Ultrasonic needle horning is widely used in cutting(drilling) of non-conductive, brittle workpiece materials. This paper intends to understanding of the basic mechanism of ultrasonic needle horning. And frequency analysis program is used to easily predict the natural frequency of ultrasonic vibration cutting tools.

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초음파 진동절삭에 의한 광학 플라스틱의 미소표면성상 분석

  • 최인휴;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.115-120
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    • 1992
  • Mirror-surface machining is very important machining technology to manufacture optical parts. especially brittle materials. In case of optical plastics, it is produced through both grinding and polishing till now. New machining method which is more efficient and contributed to the protection of the environmental pollution is, therefore, studied. In this , experimental results and an analysis of surface roughness in ultrasonic vibration cutting of optical plastic (CR-39) which is used for optical lens is presented. In results, a comparison of the micro-structure of machined surfaces produced by cutting with ultrasonic vibration and conventional turning is presented by analyzing S.E.M. photograph. Also, wavelength spectrum analysis is performed to investigate the surface-characteristics machined by ultrasonic vibration cutting.

The Development of a new High Working Accuracy by Ultrasonic Vibration Cutting (초음파진동절삭을 이용한 새로운 고정밀가공법의 개발)

  • ;Shin, Bong-Seok
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.1 no.2
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    • pp.89-94
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    • 1977
  • So far, high accuracy in-process sensors have been used for controlling the cutting tool, but the method followed in this new system is guite different form previous processes. In this system, after the rough cut the mark indication the pasition of the finished size in put on the cutting surface of the workpiece by ultrasonic or vibration cutting. The cutting is then continued until the mark just disappears, This position being observed by the used of a simple in-proces sensor, The in-prosess sensor in used only to detect the existence or dis apperance of the mark.