• Journal of the Korean Society for Nondestructive Testing
• /
• v.28 no.4
• /
• pp.352-357
• /
• 2008

The detection of micro cracks in materials at the early stage of fracture is important in many structural safety assurance problems. The nonlinear ultrasonic technique (NUT) has been considered as a positive method for this, since it is more sensitive to micro crack than conventional linear ultrasonic methods. The basic principle is that the waveform is distorted by nonlinear stress-displacement relationship on the crack interface when the ultrasonic wave transmits through, and resultantly higher order harmonics are generated. This phenomenon is called the contact acoustic nonlinearity (CAN). The purpose of this paper is to prove the applicability of CAN experimentally by detection of micro fatigue crack artificailly initiated in Aluminum specimen. For this, we prepared fatigue specimens of Al6061 material with V-notch to initiate the crack, and the amplitude of second order harmonic was measured by scanning along the crack direction. From the results, we could see that the harmonic amplitude had good correlation with COD and it can be used to detect the crack depth in more accurately than the common 6 dB drop echo method.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• v.14 no.2
• /
• pp.104-109
• /
• 2005

This article has been investigated the use of FFT for adhesive joints analysis between metal sheets. The method is based on the measurement of the reflection wave at the metal/adhesive interface. After describing briefly the physical aspects of the phenomenon, an index is defined to detect defective zone of the joint(both for the lack of adhesive and for insufficient adhesion): the influence of the experimental variables(variable stress...) on the measurement is discussed. By means of a control experiment it is shown that stress variation in adhesive joints are separate to be distinguished. In this paper, Nondestructive evaluation in adhesive joints are evaluated together with ultrasonic testing and finite element analysis.

• Journal of Welding and Joining
• /
• v.13 no.4
• /
• pp.132-146
• /
• 1995

Flaw classification(determination of the flaw type) and flaw sizing (prediction of the flaw shape, orientation and sizing parameters) are very important issues in ultrasonic nondestructive evaluation of weldments. In this work, new techniques for both classification and sizing of flaws in weldments are described together with extensive review of previous works on both topics. In the area of flaw classification, a methodology is developed which can solve classification problems using probabilistic neural networks, and in the area of flaw sizing, a time-of-flight equivalent(TOFE) sizing method is presented.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 2003.10a
• /
• pp.301-306
• /
• 2003

Spot welding is frequently used for industrial purpose, such as automobile and aerospace industries and household appliances due to its high performance. In these day, robotization and systemization of welding process made it possible to produce more precise or smaller electric parts. And when it comes to welding of steel sheet, the size of nugget must be getting smaller. Therefore, welding conditions are limited to avoid defects, such as deformation, damage, weakening of joining area. In this research, the measurement of the nugget size by the nondestructive inspection has been conducted. As a result, the right estimation of the nugget size and void defects, the detection of corona bond near joining area, the selection of the optimum ultrasonic mode, and set up for ultrasonic inspection are studied. From the trustworthy solutions of nugget size estimated by results of measurement, the optimum inspection conditions depending upon the width of welding parts are determined as well.

• Journal of Mechanical Science and Technology
• /
• v.15 no.1
• /
• pp.52-60
• /
• 2001

In this paper, as a new measurement method to estimate the change of material condition, the simplified ultrasonic CT system, which uses the information of three directions, that is, $90^{\circ}$, $+45^{\circ}C$and $-45^{\circ}C$ about inspection plane is proposed. Use of simplified CT system has two merits: Firstly, the measurement time is very short compared with general CT. Secondly, it can detect sensitively small defect in vertical or slant direction about inspection plane because the obtained image is CT image calculated from three directions. From these merits, this method can be considered as an effective method to evaluate material conditions. The basic performance of the proposed method was confirmed through several specimens with several simple defects. In order to confirm the applicability of actual NDT, several kinds of welded specimens are investigated. The result showed that the CT image obtained had good agreement with actual defect of specimens.

• Proceedings of the KWS Conference
• /
• 2005.06a
• /
• pp.194-196
• /
• 2005

Ultrasonic guided waves are gaining increasing attention for the inspection of platelike and rodlike structures. At the same time, inspection methods that do not require contact with the test piece are being developed for advanced applications. This paper capitalizes on recent advances in the areas of guided wave ultrasonics and noncontact ultrasonics to demonstrate a superior method for the nondestructive detection of thinning defects simulating hidden corrosion in thin aluminum plates. The proposed approach uses EMAT(electro-magnetic acoustic transducer) for the noncontact generation and detection of guided plate waves. Interesting features in the dispersive behavior of selected guided modes are used for the detection of plate thinning. It is shown that mode cutoff measurements provide a qualitative detection of thinning defects. Measurement of the mode group velocity can be also used to quantify of thinning depth.

• Proceedings of the KSME Conference
• /
• 2004.04a
• /
• pp.290-295
• /
• 2004

In this study, the pressure vessel piping with corrosion used during long term were investigated from the time-frequency analysis method. The damage of piping could be evaluated the attenuation factor by ultrasonic parameters such as center frequency and echo waveform. Based on NDE analysis by time-frequency analysis method, it should also be possible to evaluate from various damages and defects in piping members.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.15 no.2
• /
• pp.357-363
• /
• 1995

Disbond size of adhesively bonded single lap and double lap joints CFRP composite specimens has been evaluated using acousto-ultrasonic(AU) technique. Frequency spectra for all specimens were obtained by measuring peak amplitude of the stress wave propagated through the bond-lines. By analyzing these frequency spectra, peak amplitude was found to be proportional to fractional bonding area and to be maxima at the fundamental and the third order higher harmonic frequencies of specimen thickness mode. The disbond size can be evaluated quantitatively and this technique can be applied to real structures if the reference specimens are prepared in advancve.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.18 no.5
• /
• pp.365-372
• /
• 1998

The method of measuring the nonlinear effect of ultrasonic waves is suggested as a new approach for the effective evaluation of material degradation. In sonic wave propagation, the existence of nonlinear effect can be demonstrated by the generation of higher order harmonic waves. So, at first, the mechanism of generating higher order harmonic components due to nonlinear effect was explained by using nonlinear elasticity. Next, we attempted to measure how much of the higher order harmonic component was generated in the degraded material. For this purpose, a measurement system mainly based on a high-powered nonlinear ultrasonic signal analysis system was constructed, and SS41 and SS45 specimen intentionally degraded by tensile load and fatigue load were tested. From the results, we confirmed that the measurement of nonlinear acoustic effect may be useful for the evaluation of material degradation.

• Transactions of the Korean Society of Automotive Engineers
• /
• v.13 no.2
• /
• pp.83-92
• /
• 2005

An electromagnetic acoustic transducer (EMAT) is a unique probe that does not require a couplant or gel and also can usually generate or detect an ultrasonic wave into specimens across a small gap. It, therefore can be applied in a noncontact mode with a high degree of reproducibility. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. This shear wave for detecting the presence of the errors is very sensitive. A decomposition model has been used in the interpretation and prediction of test results. Test results have been com pared with model data. It is found that the high probability shows between tests and the model utilized in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform (2-D FFT).