• Title/Summary/Keyword: Ultrasonic/Nondestructive Evaluation

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Degradation Estimation of 2.25Cr-1Mo Steel by Ultrasonic Guided Wave (유도초음파를 이용한 2.25Cr-1Mo재의 열화도 평가)

  • Park, Ik-Keun;Park, Un-Su;Lee, Sang-Young;Kwun, Sook-In;Cho, Youn-Ho;Yoon, Seung-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.21 no.4
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    • pp.415-424
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    • 2001
  • The destructive method is reliable and widely used for the estimation of material degradation but, it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials by nondestructive evaluation is strongly desired. In this paper, the use of guided wave was suggested for the evaluation on thermally damaged 2.25Cr-1Mo steel as an alternative way to compensate for limitations of fracture tests. The observation of microstructure variations of the material including carbide precipitation increase and spheroidization near grain boundary was conducted and the correlation with the guided wave features such as energy loss ration and group velocity changes was investigated. Through this study, the feasibility of ultrasonic guided wave evaluation for thermally damaged materials was explored.

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Application of Guided Ultrasonic Wave Technology for Evaluation of Welding Part in Cooling Water Pipe (냉각수 배관 용접부 평가를 위한 유도초음파 기술의 적용)

  • Gil, D.S.;Ahn, Y.S.;Park, S.K.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.36-40
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    • 2010
  • The ultrasonic guided wave propagates along with the given structure's wall direction. Because of this specific character, the ultrasonic guided waves arc used in many other fields. Especially, it can be readily utilized for nondestructive inspection of various structures that are made up of gas pipes, heat exchanger tubes, and thin plates. Further, the guided wave technology can be readily utilized when inspecting pipes or thin plates which pose high risk of the accident but for which the nondestructive inspection itself is impossible because it is difficult to get to them since they are coated or buried underground. In the other hand, conventional ultrasonic testing such as thickness gauging uses bulk waves and only tests the region of structure immediately below the transducer. As a result of the application about inlet and outlet cooling water line using guided wave test, we conformed that the overall corrosions were in the lower side of the 304.8 mm inlet valve and these corrosions were engaged in not locally but through the lower side of the valve line. In the near future, we can expect that the detectable defect size is smaller than before along with the development of the sensing technology.

Study on Ultrasonic Transducer for Non-Destructive Evaluation of Highly Attenuative Material Using PMN-PT Single Crystal (PMN-PT 압전 단결정을 이용한 고감쇠 재료 비파괴 평가용 초음파 탐촉자 연구)

  • Kim, Ki-Bok;Ahn, Bong-Young;Kim, Young-Gil;Park, Sang-Ki;Ha, Jeong-Soo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.313-320
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    • 2007
  • Recently, a new class of single-crystal piezoelectric materials such as lead metanibobate doped with lead titanate (PMN-PT) has been synthesized and were found to further enhance the electro-mechanical coupling factor compared to piezo-ceramic materials. This paper describes fabrication and evaluation of PMN-PT single crystal ultrasonic transducers for contact measurement of stainless steel that is one of the highly attenuative materials. The design conditions for ultrasonic transducer such as front matching layer between test materials and piezo-material and backing materials were investigated based on the simulation results by KLM model. The PMN-PT single crystal ultrasonic transducers with centre frequencies at 1 and 2.25 MHz were fabricated and their performances were evaluated.

On Fiber Orientation Characterization of CERP Laminate Layups Using Ultrasonic Azimuthal Scanners

  • Im Kwang-Hee;Hsu, David K.;Sim Jae-Gi;Yang, In-Young;Song, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.6
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    • pp.566-576
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    • 2003
  • Carbon-fiber reinforced plastics (CFRP) composite laminates often possess strong in-plane elastic anisotropy attributable to the fiber orientation and layup sequence. The layup orientation thus greatly influences its properties in a composite laminate. It could result in the part being rejected or discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and to require less time than the optical test. In this paper, ultrasonic scanners were set out for different measurement modalities for acquiring ultrasonic signals as a function of in-plane azimuthal angle. The motorized scanner was built first for making transmission measurements using a pair of normal-incidence shear wave transducers. Another scanner was then built fer the acousto-ultrasonic configuration using contact transducers. A ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. We have compared the test results with model data. It is found that strong agreement are shown between tests and the model developed in characterizing cured layups of the laminates.

Non-Destructive Evaluation of $Al_2O_3/AC8A$ Composite by Ultrasonic Measurement (초음파법에 의한 $Al_2O_3/AC8A$ 복합재료의 특성평가)

  • 박영철;이규창;이준현
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.4
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    • pp.816-825
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    • 1994
  • The purpose of this study is to develop the non-destructive material evaluation method of aluminum alloy base metal matrix composite(MMC) by ultrasonics. Five aluminum base MMC specimens were fabricated in which the fractional ratios of fiber were changed from 0% to 31%. Relations among acoustic properties, microstructural features and elastic constant were compared. The ultrasonic velocity method was useful for nondestructive elastic constant measurement of composite materials, since the method had as same accuracy as conventional strain measurement method. Furthermore, velocity, attenuation and backscattering behaviors for each specimen also related to fractional ratio of fiber and these relations could utilize ultrasonic non-destructive evaluation of fiber structure in MMC.

Nondestructive Inspection of Launch Vehicle Structural Components (우주 발사체 구조 요소의 비파피검사)

  • Kong, Cheol-Won;Youn, Jong-Hoon;Park, Jae-Sung;Eun, Se-Won;Jang, Young-Soon;Yi, Yeong-Moo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.4
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    • pp.331-337
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    • 2009
  • Space launch vehicles require highly reliable, lightweight structures. It is thus important to monitor the structural health of these components with nondestructive inspections. In this paper, we studied an example of a nondestructive inspection that was partially applied to the manufacture and inspection of a launch vehicle. Ultrasonic tests, X-rays, tapping, and acoustic emissions comprised the inspection method. A payload fairing, high pressure tank, fastener part, and bonding part were used as hardware to be inspected. We proposed a quantitative standard for debonding inspection of the payload fairing and acoustic emission data for the proof test of the high pressure tank. We analyzed the fracture mode of the sandwich fastener part according to frequency changes. We also proposed a standard specimen for ultrasonic inspection of bonds of different materials. The present analyses and results provide data for evaluation of the launch operation sequence to ensure launch vehicles afford high reliability.

Nondestructive Evaluation of Temporarily Repaired CFRP Laminates Subjected to Delaminations due to Localized Heating and Cyclic Loading Combined

  • Han, Tae-Young;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.3
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    • pp.268-279
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    • 2007
  • The reliability of cold-bonding repair technique of carbon-fiber reinforced plastics (CFRP) laminates, often used as a temporary repair for the airplane maintenance, has been evaluated during cyclic loading and localized heating by nondestructive methods. Major concern was given to the evolution of damage after repair in the form of delaminations due to localized heating and cyclic loading combined. An area of interest both on the specimen repaired by cold-bonding and the specimen without repair where delaminations were induced by localized heating and cyclic loading was monitored by acoustic emission (AE) testing and further examined by pitch-catch low-frequency bond testing, and pulse-echo high-frequency ultrasonic testing. The results showed that the reliability of cold-bonding repair would be significantly reduced by the localized heating and cyclic loading combined rather than by the cyclic loading only. AE monitoring appeared to be an effective and reliable tool to monitor the integrity of temporarily repaired CFRP laminates in terms of the structural health monitoring (SHM) philosophy.

Characteristics of Ultrasonic Propagation of the fruit and Vegetables

  • Lee, Y.H.;Kim, M.S.;Cho, Y.K.;Cho, D.S.l
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 1996.06c
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    • pp.344-353
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    • 1996
  • A fundamental study was conducted to obtain the basic data involved in nondestructive quality evaluation of the fruit and vegetables. An experimental equipment for ultrasonic propagation characteristics of the fruit and vegetables such as radish , carrot , potato, and apple was set up and also power spectrum analysis system of an ultrasonic wave through the fruit and vegetables was set up. The velocity and attenuation of ultrasonic wave through the tissue specimens from the fruit and vegetables were measured and analyzed. The elastic modulus and density by the mechanical method currently used were compared with those using by ultrasonic method. The ultrasonic tranit time was almost linearly increased with the length of the specimens and attenuation of ultrasonic was mainly affected by the internal flbrous structure of the products. The regression equation was derived from the highly correlated experimental variables.

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A Study on Degradation Estimation of 2.25Cr-1Mo Steel Using Ultrasonic Lamb Wave (램파를 이용한 2.25Cr-lMo재의 열화평가에 관한 연구)

  • 이상용;박익근;박은수;권숙인;조윤호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.324-329
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    • 2001
  • The destructive method is reliable and widely used for the estimation of material degradation but, it have time-consuming and a great difficulty in preparing specimens from in-service industrial facilities. Therefore, the estimation of degraded structural materials by nondestructive evaluation is strongly desired. In this paper, the use of guided wave was suggested for the evaluation of thermally damaged 2.25 Cr-lMo steel as an alternative way to compensate for limitations of fracture tests. The observation of microstructure variations of the material including carbide precipitation increase and spheroidization near grain boundary was conducted and the correlation with the guided wave features such as energy loss ratio and group velocity changes was investigated. Through this study, the feasibility of ultrasonic guided wave evaluation for thermally damaged materials was explored.

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A Small Crack Length Evaluation Technique by Electronic Scanning (전자적 스캔에 의한 미소결함길이 평가기법)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.29 no.1
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    • pp.15-20
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    • 2009
  • The results of crack evaluation by conventional UT(Ultrasonic Test)is highly depend on the inspector's experience or knowledge of ultrasound. Phased array UT system and its application methods for small crack length evaluation will be a good alternative method which overcome present UT weakness. This study was aimed at checking the accuracy of crack length evaluation method by electronic scanning and discuss about characteristics of electronic scanning for crack length evaluation. Especially ultrasonic phased array with electronic scan technique was used in carrying out both sizing and detect ability of crack as its length changes. The response of ultrasonic phased array was analyzed to obtain the special method of determining crack length without moving the transducer and detect-ability of crack minimal length and depth from the material. A method of crack length determining by electronic scanning for the small crack is very real method which has it's accuracy and verify the effectiveness of method compared to a conventional crack length determination.