• Advances in concrete construction
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• 제10권3호
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• pp.195-209
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• 2020

This study investigates the behavior of ultra-high-performance fiber-reinforced concrete (UHPFRC) with hybrid macro-micro steel and macro steel-polypropylene (PP) fibers. Compression, direct and indirect tension tests were carried out on cubic and cylindrical, dogbone and prismatic specimens, respectively. Three types of macro steel fibers, i.e., round crimped (RC), crimped (C), and hooked (H) were combined with micro steel (MS) and PP fibers in overall ratios of 2% by volume. Additionally, numerical analyses were performed to validate the test results. Parameters studied included, fracture energy, tensile strength, compressive strength, flexural strength, and residual strength. Tests showed that replacing PP fibers with MS significantly improves all parameters particularly flexural strength (17.38 MPa compared to 37.71 MPa). Additionally, the adopted numerical approach successfully captured the flexural load-deflection response of experimental beams. Lastly, the proposed regression model for the flexural load-deflection curve compared very well with experimental results, as evidenced by its coefficient of correlation (R²) of over 0.90.

• 소성∙가공
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• 제30권5호
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• pp.236-241
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• 2021

This study describes the cold stamping process design procedure to secure the formability and dimensional accuracy of the automotive structural component fabricated by 1.5GPa grade ultra-high strength steel sheet. The target product is selected as the front side rear lower member which is the most important energy absorption part in the frontal impact condition. To secure the product quality, an intermediate product shape is added while considering the low elongation and high strength characteristics of 1470Mart. The sequential optimization procedure of the intermediate product shape, the fine dimensional quality is then achieved without any crack or wrinkling. The cold stamping method with ultra-high strength steel sheets is validated by conducting the die tryout of the front side rear lower member.

• Steel and Composite Structures
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• 제26권6호
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• pp.705-717
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• 2018

This paper presents a numerical investigation on the mechanical performance of concrete-filled dual steel tubular columns of circular section subjected to concentric axial load. A three-dimensional numerical model is developed and validated against a series of experimental tests. A good agreement is obtained between the experimental and numerical results, both in the peak load value and in the ascending and descending branches of the load-displacement curves. By means of the numerical model, a parametric study is carried out to investigate the influence of the main parameters that determine the axial capacity of double-tube columns, such as the member slenderness, inner and outer steel tube thicknesses and the concrete grade - of both the outer concrete ring and inner core -, including ultra-high strength concrete. A total number of 163 numerical simulations are carried out, by combining the different parameters. Specific indexes are defined (Strength Index, Concrete-Steel Contribution Ratio, Inner Concrete Contribution Ratio) to help rating the relative mechanical performance of dual steel tubular columns as compared to conventional concrete-filled steel tubular columns, and practical design recommendations are subsequently given.

• Steel and Composite Structures
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• 제33권6호
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• pp.849-864
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• 2019

One way to achieve sustainable construction is to reduce concrete consumption by use of more sustainable and higher strength concrete. Modern building codes do not cover the use of ultra-high strength concrete (UHSC) in the design of composite structures. Against such background, this paper investigates experimentally the mechanical properties of steel fibre-reinforced UHSC and then the structural behaviors of UHSC encased steel (CES) members under both concentric and eccentric compressions as well as pure bending. The effects of steel-fibre dosage and spacing of stirrups were studied, and the applicability of Eurocode 4 design approach was checked. The test results revealed that the strength of steel stirrups could not be fully utilized to provide confinement to the UHSC. The bond strength between UHSC and steel section was improved by adding the steel fibres into the UHSC. Reducing the spacing of stirrups or increasing the dosage of steel fibres was beneficial to prevent premature spalling of the concrete cover thus mobilize the steel section strength to achieve higher compressive capacity. Closer spacing of stirrups and adding 0.5% steel fibres in UHSC enhanced the post-peak ductility of CES columns. It is concluded that the code-specified reduction factors applied to the concrete strength and moment resistance can account for the loss of load capacity due to the premature spalling of concrete cover and partial yielding of the encased steel section.

• 소성∙가공
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• 제18권1호
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• pp.39-44
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• 2009

This paper is concerned with forming technology of an automotive front side member part with ultra high strength steel sheet of DP980. The forming technology considered in this paper is the draw & form type, which installs the upper pad and lower pad to produce the complicated shape of ultra high strength steel sheet. In order to produce sound product, comparison between form type and draw & form type and between draw type and draw & form type are investigated by FE-analysis. FE-analysis is carried out with commercial sheet metal forming analysis S/W, DYNAFORM. It was shown from FE-analysis that the draw & form type satisfied the required specifications such as the dimensional accuracy and soundness of automotive front side member part. The effectiveness of the analytical result was verified by the experiment. From this investigation, the draw & form type is proved to be able to supply useful forming technology in forming ultra high strength steel.

• 한국건축시공학회:학술대회논문집
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• 한국건축시공학회 2020년도 봄 학술논문 발표대회
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• pp.132-133
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• 2020

The aim of this study is to evaluate the combination effect of amorphous steel fiber and polypropylene fiber on spalling of the 150MPa level ultra high strength concrete. Considering spalling has a great relationship with water vapor pressure, this paper is focusing on water vapor pressure. The test specimens were heated accordance with ISO-834 Standard Curve using electric heating furnace, the depth of 10mm water vapor pressure formation was tend to get faster and spalling damage become severe when the mixing proportion of amorphous steel fiber increase. When using ultra high strength concrete reinforced with amorphous steel fiber, further research about proper mixing proportion of polypropylene fiber.

• Steel and Composite Structures
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• 제38권2호
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• pp.121-139
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• 2021

Ultra-high strength concrete (UHSC) encased steel columns are receiving growing interest in high-rise buildings owing to their economic and architectural advantages. However, UHSC encased steel columns are not covered by the modern fire safety design code. A total of 14 fire tests are conducted on UHSC (120 MPa) encased steel columns under constant axial loads and exposed to ISO-834 standard fire. The effect of load ratio, slenderness, stirrup spacing, cross-section size and concrete cover to core steel on the fire resistance and failure mode of the specimens are investigated. The applicability of the tabulated method in EC4 (EN 1994-1-2-2005) and regression formula in Chinese code (DBJ/T 15-81-2011) to fire resistance of UHSC encased steel columns are checked. Generally, the test results reveal that the vertical displacement-heating time curves can be divided into two phases, i.e. thermal expansion and shortening to failure. It is found that the fire resistance of column specimens increases with the increase of the cross-section size and concrete cover to core steel, but decreases with the increase of the load ratio and slenderness. The EC4 method overestimates the fire resistance up to 186% (220 min), while the Chinese code underestimates it down to 49%. The Chinese code has a better agreement than EC4 with the test results since the former considers the effect of the load ratio, slenderness, cross section size directly in its empirical formula. To estimate the fire resistance precisely can improve the economy of structural fire design of ultra-high strength concrete encased steel columns.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2009년도 춘계 학술대회 제21권1호
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• pp.241-242
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• 2009

본 연구에서 초고강도 콘크리트에 높은 연성을 얻기 위하여 Steel Fiber을 혼입하여 초고성능 콘크리트를 연구하였다. 기존의 Steel Fiber 와 Liquid Metal Fiber를 혼합한 초고강도 모르타르 시험체를 휨강도실험을 통하여 결과를 비교 검토 하였다. ASTM C 1018 방법, JSCE- SF4방법으로 인성지수 평가를 통해 Liquid Metal Fiber은 기존의 Bundrex Steel Fiber 보다 우수한 결과를 얻었다.

• 한국산학기술학회논문지
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• 제19권3호
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• pp.52-60
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• 2018

최근 자동차 산업에서는 연비향상 및 안전규제 강화에 따라 차량 경량화가 필수적으로 요구됨에 따라 DP강(Dual Phase steel), CP강(Complex Phase steel), MS강(Martensitic Steel), TRIP강(Transformation Induced Plasticity steel), TWIP강(Twinning Induced Plasticity steel) 등과 같은 인장강도 700MPa 이상인 초고장력강(Ultra High Strength Steel)의 적용이 증가하고 있다. 초고장력강을 차체에 적용하기 위해서는 용접공정이 필수적이며, 원가 측면에서 유리한 전기저항점용접(Resistance Spot Welding, RSW)이 차체 용접에서 80%이상으로 가장 많이 적용되고 있다. 초고장력강은 강도향상을 위해 합금원소 함량을 늘이기 때문에 일반적으로 용접성이 열악한 것으로 알려져 있다. 이러한 초고장력강의 저항점용접의 경우 적정 용접조건 영역이 축소되고 용접부에서 계면파단 및 부분계면파단이 발생하는 것으로 보고되어 있어 결함 및 품질을 실시간으로 예측할 수 있는 용접품질 판정 연구가 활발히 진행되고 있다. 이에 따라 본 연구에서는 저항 점 용접을 수행할 때 검출되는 2차 회로 공정 변수를 이용하여 용접부의 동저항을 모니터링하고, 이 동저항 패턴에서 용접 품질 판단에 필요한 인자들을 추출하였다. 추출한 인자들을 상관분석하여 용접 품질과의 상관성을 파악하였으며, 상관성이 높은 인자들을 이용하여 회귀분석을 실시하였다. 이를 근거로 현장 적용이 가능한 회귀 모델을 제시하였다.

• 소성∙가공
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• 제26권6호
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• pp.372-377
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• 2017

In this paper, an effective design procedure was proposed to design the rib of die structure for auto-body member with ultra-high strength steel (UHSS) having ultimate tensile strength (UTS) of 1.5 GPa. From analysis results of the die structure, structural safety of the die was evaluated with information such as displacement and von-Mises stress. It was concluded that the casting part could be designed in order to reduce tool deformation. A design guideline of the die structure was proposed, especially for the rib structure in the casting part with an optimization scheme and local reinforcement concept. Simulation result following the design guideline fully explained that stability of the tool structure could be obtained simultaneously with weight minimization.