• Structural Engineering and Mechanics
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• v.74 no.5
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• pp.657-670
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• 2020

Due to the high compressive and tensile strength of ultra-high performance concrete (UHPC), UHPC used in steel concrete composite structures provided thinner concrete layer compared to ordinary concrete. This leaded to the headed stud shear connectors embedded in UHPC had a low aspect ratio. In order to systematic investigate the effect of headed stud with low aspect ratio on the structural behaviors of steel UHPC composite structure s this paper firstly carried out a test program consisted of twelve push out specimens. The effects of stud height, aspect ratio and reinforcement bars in UHPC on the structural behaviors of headed studs were investigated. The push out test results shows that the increasing of stud height did not obviously influence the structural behaviors of headed studs and the aspect ratio of 2.16 was proved enough to take full advantage of the headed stud strength. Based on the test results, the equation considering the contribution of weld collar was modified to predict the shear strength of headed stud embedded in UHPC. The modified equation could accurately predict the shear strength of headed stud by comparing with the experimental results. On the basis of push out test results, bending tests consisted of three steel UHPC composite slabs were conducted to investigate the effect of shear connection degree on the structural behaviors of composite slabs. The bending test results revealed that the shear connection degree had a significantly influence on the failure modes and ultimate resistance of composite slabs and composite slab with connection degree of 96% in s hear span exhibited a ductile failure accompanied by the tensile yield of steel plate and crushing of UHPC. Finally, analytical model based on the failure mode of composite slabs was proposed to predict the ultimate resistance of steel UHPC composite slabs with different shear connection degrees at the interface.

• Steel and Composite Structures
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• v.42 no.6
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• pp.765-777
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• 2022

Ultra high performance concrete (UHPC) can be used in the UHPC-steel composite structures especially for bridge structures to achieve high stiffness and high fatigue resistance with low self-weight. The structural performances of UHPC-steel composite slabs subjected to hogging moment have a significant influence on the global stiffness and durability of UHPC-steel composite structures. In order to study the structural behaviors of non-steam-cured UHPC-steel composite slabs subjected to negative moment, five composite slabs combined the thin UHPC layers to steel plates via shear stud connecters with the diameter of 16mm were fabricated and tested under negative moment. The test program aimed to investigate the effect of stud spacing and longitudinal reinforcement ratios on the failure mode, load-deflection behaviors, cracking patterns, bond-slips, and carrying capacities of composite slabs subjected to negative moment. In addition, direct tensile tests for the dog-bone UHPC specimens with longitudinal reinforcement bars were carried out to study the effect of reinforcement bars on the tensile strength of UHPC in the thin structure members. Based on the experimental results, analytical models were also developed to predict the cracking load and ultimate load of UHPC-steel composite slabs subjected to negative moment.

• Journal of the Korea Concrete Institute
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• v.26 no.1
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• pp.87-95
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• 2014

Experimental investigation on the structural behavior of steel fiber-reinforced ultra high performance concrete (UHPC) beams subjected to torsion are presented. Six tests carried out on square beams under torsional moment are presented. The experimental parameters were the volume fraction of the fibers and closed-stirrup ratio. The volume fraction of the fibers was 1.0% and 2.0%. The closed-stirrup ratio was 0, 0.35%, and 0.70%. The test results indicated that ultimate torsional strength increased with increasing fiber volume, and that ultimate torsional strength also increased with increasing the closed-stirrup ratio. In addition, predictive equations for evaluating the ultimate torsional strength of UHPC beams were proposed. The comparison between computed values and the experimentally observed values was shown to validate the proposed analytical equations. It was found that predictions by using proposed equation provides good agreement with test results of UHPC beams.

• Steel and Composite Structures
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• v.47 no.3
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• pp.405-421
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• 2023

An experimental study on six axially-loaded composite short columns with different thicknesses of steel tube and that of the concrete plate was carried out. Compared to the mechanical behavior of component specimens under axially compressed, the failure modes, compression deformation, and strain process were obtained. The two main parameters that have a significant enhancement to cross-sectional strength were also analyzed. The failure of an axially loaded UHPC-CFST short column is due to the crushing of the UHPC plate, while the CFST member does reach its maximum resistance. A reduction coefficient K'c, related to the confinement coefficient, is introduced to account for the contribution of CFST members to the ultimate load-carrying capacity of the UHPC-CFST composite short columns. Based on the regression analysis of the relationship between the confinement index ξ and the value of fcc/fc, a unified formula for estimating the axial compressive strength of CFST short columns was proposed, combined with the experimental results in this research, and an equation for reliably predicting the strength of UHPC-CFST composite short columns under axial compression were also proposed.

• Journal of Welding and Joining
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• v.28 no.1
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• pp.41-46
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• 2010

The low alloy-steel material(1.0Cr-0.5Mo, SA213T12), which has widely been used for the waterwall tube in the conventional power plant, do not have enough creep rupture strength for waterwall tubes of the Ultra-supercritical(USC) boilers. According to this reason, the high-strength low alloy-steel(2.25Cr-1.0Mo, SA213T22) has newly been adopted for the waterwall tube in the USC boilers. This paper presents failure analysis on weld-joint of the waterwall tubes in USC boilers. Visual inspections were performed to find out the characteristics of the fracture. Additionally both microscopic characteristics and hardness test were carried out on failed tube samples. Failures seem to happen mainly because the welding process has not been conducted strictly.(preheating, P.W.H.T and so forth). Thus, this paper has the purpose to describe the main cause of the poor welding process and to explain how to prevent similar failures in those weld-joints.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.15 no.3
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• pp.130-134
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• 2016

Due to the need for advanced technologies in the automotive industry, the demand for lighter and safer vehicles has increased. Even though various nonferrous metals, like Aluminum, Magnesium and also Carbon Fiber Reinforced Plastic (CFRP), have been implemented in the automotive industry, a lot of technical research and development is still focused on ferrous metals. In particular, the market volume of High Strength Steel (HSS) parts and Ultra High Strength Steel (UHSS) by hot press forming parts has expanded significantly in all countries' automotive industries. A new tool steel, High Thermal-Conductivity Tool Steel (HTCS), for stamping punches and dies has been developed and introduced by Rovalma Company (Spain), and it is able to support better productivity and quality during hot press forming. The HTCS punches and dies could help to reduce cycle time due to their high thermal conductivity, one of the major factors in hot press forming operation. In this study, test dies were manufactured in order to verify the high thermal conductivity of HTCS material compared to SKD6. In addition, thermal deformation was inspected after the heating and cooling process of hot press forming. After heating and cooling, the test dies were measured by a 3D scanner and compared with the original geometry. The results showed that the thermal deformation and distortion were very small even though the cooling time was reduced by 2 seconds.

• Journal of the Korea Concrete Institute
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• v.28 no.6
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• pp.637-646
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• 2016

In this study, slant shear tests for the prism specimens strengthened with ultra-high performance fiber reinforced concrete (UHPFRC), normal- and high-strength concrete were performed to evaluate the interfacial shear strength between old and new concrete substrate. Test parameters are the roughness of surface, concrete strength, and fiber volume fraction of UHPFRC. The surface of the concrete was roughened by shot blasting. Test results showed that the adhesion bond resistance of the specimen with a roughened surface was very large compared to that of the specimen with a smooth surface. In addition, the interfacial shear strength appeared to be affected by the concrete strength rather than the fiber volume fraction. For the roughened surface by shot-blasting method, interfacial shear resistance exceeded the upper limit which is presented in current design codes even if the shear-friction reinforcements are not provided. Based on the test results, it is applicable to use the current concrete design codes to achieve the shear-friction design for the interface between conventional concrete and UHPFRC. However, for the surface which is not processed, it would be appropriate to provide additional shear-friction reinforcement.

• Journal of the Korean Society of Safety
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• v.27 no.6
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• pp.99-108
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• 2012

Ultra High Performance Concrete(UHPC) has compressive strength higher than 180 MPa. The use of steel fibers in the dense UHPC matrix increases tensile strength, ductility and bond strength between UHPC and rebars. However, to apply the advance material behavior of UHPC to the design of a structure, we need design formulas. The crack formula is one of them. This paper investigated experimentally the bond behavior of a rebar and K-UHPC, the UHPC developed by Korea Institute of Construction Technology, and, modified CEB-FIP crack formula based on the test. In addition, this paper tested the crack behavior of K-UHPC reinforced with rebars to verify the modified crack formula. The result showed that the modified formula is reasonable to predict the width of cracks in the reinforced K-UHPC structures.

• Advances in concrete construction
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• v.7 no.4
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• pp.219-229
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• 2019

This paper presents an experimental study on the structural performance of an innovative ultra-high performance fiber reinforced concrete (UHPFRC) deck with coarse aggregate of composite bridge under shear force. Test parameters included curing method and shear span-to-height ratio. Test results indicated that more short fine cracks developed beside the existing cracks due to the randomly dispersed fibers, resulting in re-distributing and homogenizing of the concrete stress beside cracks and allowing for the occurrence of more cracks with small spacing compared to normal strength concrete beams. Curing methods, incorporating steam curing and natural curing, did not have obvious effect on the nominal bending cracking strength and the ultimate strength of the test specimens. Shear reinforcement need not be provided for UHPFRC decks with a fiber volume fraction of 2%. UHPFRC decks showed superior load resistance ability after the appearance of cracks and excellent post-cracking deformability. Lastly, the current shear provisions were evaluated by the test results.

• Laser Solutions
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• v.18 no.2
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• pp.5-10
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• 2015

A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.