• Title/Summary/Keyword: Ultra precision

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An Ultra-precision Lathe for Large-area Micro-structured Roll Molds (대면적 미세패턴 롤 금형 가공용 초정밀 롤 선반 개발)

  • Oh, Jeong Seok;Song, Chang Kyu;Hwang, Jooho;Shim, Jong Youp;Park, Chun Hong
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.12
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    • pp.1303-1312
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    • 2013
  • We report an ultra-precision lathe designed to machine micron-scale features on a large-area roll mold. The lathe can machine rolls up to 600 mm in diameter and 2,500 mm in length. All axes use hydrostatic oil bearings to exploit the high-precision, stiffness, and damping characteristics. The headstock spindle and rotary tooling table are driven by frameless direct drive motors, while coreless linear motors are used for the two linear axes. Finite element method modeling reveals that the effects of structural deformation on the machining accuracy are less than $1{\mu}m$. The results of thermal testing show that the maximum temperature rise at the spindle outer surface is approximately $0.5^{\circ}C$. Finally, performance evaluations of the error motion, micro-positioning capability, and fine-pitch machining demonstrate that the lathe is capable of producing optical-quality surfaces with micron-scale patterns with feature sizes as small as $20{\mu}m$ on a large-area roll mold.

Fast Stereo Image Processing Method for Obstacle Detection of AGV System (AGV 시스템의 장애물 검출을 위한 고속 스테레오 영상처리 기법)

  • 전성재;조연상;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.454-457
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    • 2004
  • AGV for FMS must be detected an obstacle. Therefore, many studies have been advanced, and recently, the ultra sonic sensor is used for this. However, the new method has to be developed because the ultra-sonic-sensor has many problems as a noise in factory, an directional error and detection of the obstacle size. So, we study the fast stereo vision system that can give more information to obstacles for intelligent AGV system. For this, the simulated AGV system was made with two CCD cameras in front to get the stereo images, and the threshold process by color information (intensity and chromaticity) and structure stereo matching method were constructed.

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Microfabrication by Localized Electrochemical Deposition Using Ultra Short Pulses (초단펄스 전해증착을 이용한 마이크로 형상 제작)

  • 박정우;류시형;최덕기;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1199-1202
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    • 2003
  • In this research, microfabrication technique using localized electrochemical deposition is presented. Electric field is localized near the tip end region by applying ultra short pulses. Platinum tip is used as the counter electrode and copper is deposited on the copper substrate in 0.5 M CuSO$_4$ and 0.5 M H$_2$SO$_4$ electrolyte. The deposition characteristics such as size, shape, and structural density according to pulse duration and applied voltage are investigated. Micro-columns less than 10 $\mu\textrm{m}$ in diameter are fabricated using the presented technique. The process can be potentially used for three dimensional metal structure fabrications with micrometer feature size.

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