• Title/Summary/Keyword: Ultra Precision Processing

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Fast Stereo Image Processing Method for Obstacle Detection of AGV System (AGV 시스템의 장애물 검출을 위한 고속 스테레오 영상처리 기법)

  • 전성재;조연상;박흥식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.454-457
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    • 2004
  • AGV for FMS must be detected an obstacle. Therefore, many studies have been advanced, and recently, the ultra sonic sensor is used for this. However, the new method has to be developed because the ultra-sonic-sensor has many problems as a noise in factory, an directional error and detection of the obstacle size. So, we study the fast stereo vision system that can give more information to obstacles for intelligent AGV system. For this, the simulated AGV system was made with two CCD cameras in front to get the stereo images, and the threshold process by color information (intensity and chromaticity) and structure stereo matching method were constructed.

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Effect of $Ga^+$ Ion Beam Irradiation On the Wet Etching Characteristic of Self-Assembled Monolayer ($Ga^+$ 이온 빔 조사량에 따른 자기 조립 단분자막의 습식에칭 특성)

  • Noh Dong-Sun;Kim Dea-Eun
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.326-329
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    • 2005
  • As a flexible method to fabricate sub-micrometer patterns, Focused Ion Beam (FIB) instrument and Self-Assembled Monolayer (SAM) resist are introduced in this work. FIB instrument is known to be a very precise processing machine that is able to fabricate micro-scale structures or patterns, and SAM is known as a good etch resistance resist material. If SAM is applied as a resist in FIB processing fur fabricating nano-scale patterns, there will be much benefit. For instance, low energy ion beam is only needed for machining SAM material selectively, since ultra thin SAM is very sensitive to $Ga^+$ ion beam irradiation. Also, minimized beam spot radius (sub-tens nanometer) can be applied to FIB processing. With the ultimate goal of optimizing nano-scale pattern fabrication process, interaction between SAM coated specimen and $Ga^+$ ion dose during FIB processing was observed. From the experimental results, adequate ion dose for machining SAM material was identified.

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An analysis on the surface roughness and residual stress of SUS-304 using abrasive film polishing (Abrasive Film Polishing을 이용한 SUS-304의 표면거칠기·잔류응력 분석)

  • Shin, Bong-Cheol;Kim, Byung-Chan;Lim, Dong-Wook;Min, Kyung-Ho
    • Design & Manufacturing
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    • v.12 no.2
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    • pp.16-21
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    • 2018
  • Recently, as the demand for high-precision parts increases due to industrial development, a machine tool system for ultra-precision machining and polishing has been actively developed. As a result, there is an increasing demand for ultra-precision surface roughness along with dimensional processing. However, due to the increase in processing time due to the demand for ultra-precise surfaces and enormous facility investment, it is difficult to secure competitiveness. The polishing process using the abrasive film in super precision machining has been applied to machines, electronic devices, aerospace, and medical fields. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Super finishing using the abrasive film which is applied in the industrial field recently can achieve high surface roughness in a short time. Also, application of industrial field is increasing due to advantages such as low noise and low dust. Recently, researches on stainless steel having strong resistance to corrosion, heat resistance, heat resistance, toughness and weldability have been actively conducted with respect to the nuclear energy industry or marine development. Therefore, in this study, surface roughness and residual stress were measured after SUS304 polishing using dynamic analysis of film polishing apparatus and polishing film.

Computer Simulation and Control Performance Evaluation for Feedback System of Ultra Positioning by using Laser Interferometer (Laser Interferometer를 이용한 초정밀위치결정 피드백시스템의 컴퓨터 시뮬레이션 및 제어성능 평가)

  • 김재열;이규태;곽이구;한재호;김창현
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.17-25
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    • 2002
  • This system is composed of fine and coarse apparatus, measurement system and control system. Piezoelectric actuator is designed far fee positioning. We make a study of precision apparatus that is used in the various industrial machine. The study was carried out to develope a precision positioning apparatus, consisting of servo motor and piezoelectric actuator Coarse positioning using lead screw is thrived by servo motor. Control system output a signal from laser interferometer to amplifier of servo motor and piezoelectric actuator after digital signal processing (DSP). Resolution of this apparatus measure with laser interferometer. In this study, design method and control system with ultra precision position apparatus are researched. As the first step, we have estimated for control performance and system stability before an actual apparatus is manufactured by MATLAB with SIMUUNK including various frictions those are composed of pre-design and system modeling.

Rapid and Accurate GPS Data Processing with Ultra-rapid Orbits (초신속궤도력을 이용한 신속한 고정밀 GPS 데이터 처리)

  • 박관동;조정호;하지현;임형철
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.21 no.4
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    • pp.309-316
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    • 2003
  • Rapid and accurate data processing is required in many GPS(Global Positioning System) applications including surveying. While one can use four different kinds of GPS satellite orbits, we evaluated the accuracy and precision of each kind of orbits to find the best candidate for rapid and accurate data processing. The four different kinds of orbits we: broadcast orbits from GPS satellites; and ultra-rapid orbits, rapid orbits, and precise orbits provided by international GPS data analysis centers such as IGS. With GIPSY and ultra-rapid orbits, we could get the positioning accuracy of 1.5cm from seven days of GPS data. From this study, we conclude that rapid and accurate data processing is achieved with GIPSY and ultra-rapid orbits.

Background-noise Reduction for Fourier Ptychographic Microscopy Based on an Improved Thresholding Method

  • Hou, Lexin;Wang, Hexin;Wang, Junhua;Xu, Min
    • Current Optics and Photonics
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    • v.2 no.2
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    • pp.165-171
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    • 2018
  • Fourier ptychographic microscopy (FPM) is a recently proposed computational imaging method that achieves both high resolution (HR) and wide field of view. In the FPM framework, a series of low-resolution (LR) images at different illumination angles is used for high-resolution image reconstruction. On the basis of previous research, image noise can significantly degrade the FPM reconstruction result. Since the captured LR images contain a lot of dark-field images with low signal-to-noise ratio, it is very important to apply a noise-reduction process to the FPM raw dataset. However, the thresholding method commonly used for the FPM data preprocessing cannot separate signals from background noise effectively. In this work, we propose an improved thresholding method that provides a reliable background-noise threshold for noise reduction. Experimental results show that the proposed method is more efficient and robust than the conventional thresholding method.

Smart Compensation for Chatter Control of Machine-Tool (공작기계 채터진동 스마트 보정제어 기술)

  • Kim, Dong-Hong;Song, Jun-Yeob;Koh, Dong-Yeon
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.1
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    • pp.9-16
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    • 2015
  • The machining-chatter stands for a sudden relative vibration appeared between a material and a tool while processing with a machine. This chatter is key factor that seriously affects the quality of processed materials as well as being a factor which causes serious damages to the tool and the machine. This study is related to the monitoring and smart control of chatter problem that can compensate machining-chatter faster and produce processed goods with more precision by autonomous compensation. The above-mentioned machining-chatter compensator includes the chatter vibration sensor and the chatter compensator that estimates the compensation value according to the sensor detecting the chatter vibration of machine-tool and the chatter vibration detected from the sensor while having a feature of being organized by interlocking with the machine-tool controller.

Study on Ultra-precision Grinding of EL-Max Material for Hot Press Molding (핫 프레스 성형용 EL-Max 소재 초정밀 연삭 가공에 관한 연구)

  • Park, Soon Sub;Ko, Myeong Jin;Kim, Geon Hee;Won, Jong Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1267-1271
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    • 2012
  • Demand for optical glass device used for lighting could increase rapidly because of LED lighting market growth. The optical glass devices that have been formed by hot press molding process the desired optical performance without being subjected to mechanical processing such as curve generation or grinding. EL-Max material has been used for many engineering applications because of their high wear resistance, high compressive strength, corrosion resistant and very good dimensional stability. EL-Max is very useful for a glass lens mold especially at high temperature and pressure. The performance and reliability of optical components are strongly influenced by the surface damage of EL-Max during grinding process. Therefore, the severe process condition optimization shall be necessary for the highly qualified EL-Max glass lens mold. To get the required qualified surface of EL-Max, the selection of type of the diamond wheel is also important. In this paper, we report best grinding conditions of ultra-precision grinding machining. The grinding machining results of the form accuracy and surface roughness have been analyzed by using Form Talysurf and NanoScan.

The Micro Lens Mold Processing in Mechanical Fabrication Method (기계적인 가공방법에 의한 마이크로 렌즈 금형가공)

  • 정재엽;이동주;제태진;최두선;이응숙;홍성민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1885-1888
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    • 2003
  • As high technology industries such as IT and display have developed, demand for application parts of micro lens and lens array has been extremely increasing. According to these trends, many researchers are studying on the fabrication technology for parts of the micro lens by a variety of methods such as MEMS, Lithography, LIGA and so on. In this paper, we have performed researches related to ultra precision micro lens, lens array mold and fabrication of Lenticular lens mold for three-dimensional display by using mechanical micro end-milling and fly-cutting fabrication method. Tools used in this research were a diamond tool of R 150$\mu\textrm{m}$. Cutting conditions set up feed rate, spindle revolution. depth of cut and dwell time as variables. And we analyzed surface quality variation of the processed products according to the cutting conditions, and then carried out experiments to search the optimum conditions. Through this research, we have confirmed that we can fabricate the ultra precision micro lens mold with surface roughness Ra=20nm and the holographic lens mold by using micro end-milling and fly-cutting fabrication method. Furthermore, we demonstrated problems happened in the fabrication of the micro lens and established the foundation of experimental study for formulating its improvement plan.

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