• 한국해양공학회지
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• 제21권6호
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• pp.7-15
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• 2007

A mechanical model was developed to predict the behavior of point-loaded RC slender beams (a/d > 2.5) without stirrups. It is commonly accepted by most researchers that a diagonal tension crack plays a predominant role in the failure mode of these beams, but the failure mechanism of these members is still debatable. In this paper, it was assumed that diagonal tension failure was triggered by the concrete cover splitting due to the dowel action at the initial location of diagonal tension cracks, which propagate from flexural cracks. When concrete cover splitting occurred, the shape of a diagonal tension crack was simultaneously developed, which can be determined from the principal tensile stress trajectory. This fictitious crack rotates onto the crack tip with load increase. During the rotation, all forces acting on the crack (i.e, dowel force of longitudinal bars, vertical component of concrete tensile force, shear force by aggregate interlock, shear force in compression zone) were calculated by considering the kinematical conditions such as crack width or sliding. These forces except for the shear force in the compression zone were uncoupled with respect to crack width and sliding by the proposed constitutive relations for friction along the crack. Uncoupling the shear forces along the crack was aimed at distinguishing each force from the total shear force and clarifying the failure mechanism of RC slender beams without stirrups. In addition, a proposed method deriving the dowel force of longitudinal bars made it possible to predict the secondary shear failure. The proposed model can be used to predict not only the entire behavior of point-loaded RC slender shear beams, but also the ultimate shear strength. The experiments used to validate the proposed model are reported in a companion paper.

• 한국해양공학회지
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• 제27권5호
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• pp.93-98
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• 2013

Fuel gas is an important energy source that is being increasingly used because of the convenience and clean energy provided. Natural gas is supplied to consumers safely through an underground gas-pipe network made of a polyethylene material. In electrofusion, which is one of the joining methods used, copper wire is used as the heating wire. However, it takes a long time for fusion to occur because the electrical resistance of copper is low. In this study, therefore, electrofusion was conducted by replacing the copper heating wire with carbon fiber to reduce the fusion time and improve the production when joining large pipes. Fusion and tensile tests were performed after the electrofusion joint was made in the polyethylene pipe using carbon fiber. The results showed that the fusion time was shorter and the temperature inside the pipe was higher with an increase in the current value. The ultimate tensile strength of specimens was higher than that of virgin polyethylene pipe, except for polyethylene pipes joined using a current of 0.8 A. The best fusion current value was 0.9 or 1.0 A because of the short fusion time and lack of transformation inside the pipe. Thus, it was shown that carbon fiber can be used to replace the copper heating wire.

• Metals and materials international
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• 제24권6호
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• pp.1346-1358
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• 2018

A novel additive manufacturing method with TIG-MIG hybrid heat source was applied for fabricating 5356 aluminum alloy component. In this paper the microstructure evolution, mechanical properties and fracture morphologies of both as-deposited and heat-treated component were investigated, and how these were affected by different heat-treated temperature. The as-deposited microstructure showed dominant equiaxed grains with second phase, and the size of them is coarse in the bottom region, medium in the middle region and fine in the top region owing to different thermal cycling conditions. Compared with as-deposited microstructure, the size of grain becomes large and second phases gradually dissolve in the matrix as heat-treated temperature increase. Different microstructures determine the mechanical properties of component. Results show that average ultimate tensile strength enhances from 226 to 270 MPa and average microhardness increases from 64.2 to 75.3 HV0.1 but ductility decreases from 33 to 6.5% with heat-treated temperature increasing. For all components, the tensile properties are almost the same in the vertical direction (Z) and horizontal direction (Y) due to equiaxed grains, which exhibits isotropy, and the mechanisms of these are analyzed in detailed. In general, the results demonstrate that hybrid arc heat source has the potential to fabricate aluminum alloy component.

• 한국구조물진단유지관리공학회 논문집
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• 제25권6호
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• pp.209-217
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• 2021

이 논문은 고강도 후크형 강섬유 보강량과 형상비에 따른 콘크리트의 압축 및 휨 성능에 미치는 영향에 대하여 다룬다. 이를 위하여 총 10개 콘크리트 배합이 계획되었다. 설계기준강도 30 MPa인 콘크리트에 형상비(l/d)가 64, 67, 80인 강섬유를 0.25%, 0.50%, 0.75% 혼입하여 강섬유 보강콘크리트가 제조되었다. 형상비 64, 67, 80인 강섬유의 인장강도는 각각 2,000, 2,400, 2,100 MPa이다. 시험 결과로부터 고강도 후크형 강섬유의 혼입량은 콘크리트의 압축 및 휨 성능에 영향을 미치는 것으로 나타났다. 강섬유 혼입량이 증가함에 따라 푸아송비 및 압축인성은 향상되었으나 콘크리트의 압축강도 및 탄성계수에 큰 변화를 보이지 않았다. 강섬유 보강 콘크리트의 균열발생후 휨거동의 특성을 나타내는 잔여 휨강도 및 노치에서 시작된 균열면에서 에너지 소산능력은 강섬유의 혼입률 및 형상비에 따라 크게 좌우되었다. 특히 MC2010에서 정의된 사용 및 극한 상태한계에서의 잔여 휨강도는 강섬유 혼입량과 형상비가 증가함에 따라 증가되었다.

• 한국농공학회지
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• 제26권1호
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• pp.52-72
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• 1984

This study was performed to obtain the basic data which can be applied to the use of epoxy resin mortars. The data was based on the properties of epoxy resin mortars depending upon various mixing ratios to compare those of cement mortar. The resin which was used at this experiment was Epi-Bis type epoxy resin which is extensively being used as concrete structures. In the case of epoxy resin mortar, mixing ratios of resin to fine aggregate were 1: 2, 1: 4, 1: 6, 1: 8, 1:10, 1 :12 and 1:14, but the ratio of cement to fine aggregate in cement mortar was 1 : 2.5. The results obtained are summarized as follows; 1.When the mixing ratio was 1: 6, the highest density was 2.01 g/cm$^3$, being lower than 2.13 g/cm$^3$ of that of cement mortar. 2.According to the water absorption and water permeability test, the watertightness was shown very high at the mixing ratios of 1: 2, 1: 4 and 1: 6. But then the mixing ratio was less than 1 : 6, the watertightness considerably decreased. By this result, it was regarded that optimum mixing ratio of epoxy resin mortar for watertight structures should be richer mixing ratio than 1: 6. 3.The hardening shrinkage was large as the mixing ratio became leaner, but the values were remarkably small as compared with cement mortar. And the influence of dryness and moisture was exerted little at richer mixing ratio than 1: 6, but its effect was obvious at the lean mixing ratio, 1: 8, 1:10,1:12 and 1:14. It was confirmed that the optimum mixing ratio for concrete structures which would be influenced by the repeated dryness and moisture should be rich mixing ratio higher than 1: 6. 4.The compressive, bending and splitting tensile strenghs were observed very high, even the value at the mixing ratio of 1:14 was higher than that of cement mortar. It showed that epoxy resin mortar especially was to have high strength in bending and splitting tensile strength. Also, the initial strength within 24 hours gave rise to high value. Thus it was clear that epoxy resin was rapid hardening material. The multiple regression equations of strength were computed depending on a function of mixing ratios and curing times. 5.The elastic moduli derived from the compressive stress-strain curve were slightly smaller than the value of cement mortar, and the toughness of epoxy resin mortar was larger than that of cement mortar. 6.The impact resistance was strong compared with cement mortar at all mixing ratios. Especially, bending impact strength by the square pillar specimens was higher than the impact resistance of flat specimens or cylinderic specimens. 7.The Brinell hardness was relatively larger than that of cement mortar, but it gradually decreased with the decline of mixing ratio, and Brinell hardness at mixing ratio of 1 :14 was much the same as cement mortar. 8.The abrasion rate of epoxy resin mortar at all mixing ratio, when Losangeles abation testing machine revolved 500 times, was very low. Even mixing ratio of 1 :14 was no more than 31.41%, which was less than critical abrasion rate 40% of coarse aggregate for cement concrete. Consequently, the abrasion rate of epoxy resin mortar was superior to cement mortar, and the relation between abrasion rate and Brinell hardness was highly significant as exponential curve. 9.The highest bond strength of epoxy resin mortar was 12.9 kg/cm$^2$ at the mixing ratio of 1:2. The failure of bonded flat steel specimens occurred on the part of epoxy resin mortar at the mixing ratio of 1: 2 and 1: 4, and that of bonded cement concrete specimens was fond on the part of combained concrete at the mixing ratio of 1 : 2 ,1: 4 and 1: 6. It was confirmed that the optimum mixing ratio for bonding of steel plate, and of cement concrete should be rich mixing ratio above 1 : 4 and 1 : 6 respectively. 10.The variations of color tone by heating began to take place at about 60˚C, and the ultimate change occurred at 120˚C. The compressive, bending and splitting tensile strengths increased with rising temperature up to 80˚ C, but these rapidly decreased when temperature was above 800 C. Accordingly, it was evident that the resistance temperature of epoxy resin mortar was about 80˚C which was generally considered lower than that of the other concrete materials. But it is likely that there is no problem in epoxy resin mortar when used for unnecessary materials of high temperature resistance. The multiple regression equations of strength were computed depending on a function of mixing ratios and heating temperatures. 11.The susceptibility to chemical attack of cement mortar was easily affected by inorganic and organic acid. and that of epoxy resin mortar with mixing ratio of 1: 4 was of great resistance. On the other hand, when mixing ratio was lower than 1 : 8 epoxy resin mortar had very poor resistance, especially being poor resistant to organicacid. Therefore, for the structures requiring chemical resistance optimum mixing of epoxy resin mortar should be rich mixing ratio higher than 1: 4.

• 한국산학기술학회논문지
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• 제18권5호
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• pp.278-284
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• 2017

본 연구에서는 일정한 회전 속도에서 용접 속도를 제어하여 AZ61 마그네슘 합금에 적합한 입열량 조건을 도출하였다. 또한 산업적 측면에서는 더 빠른 용접 속도가 요구되기 때문에 용접 속도에 따른 효과를 연구하였다. 회전 속도 변수는 800rpm으로 일정하게 적용하였고, 용접 속도는 100 - 500mm/min 으로 변화시켜 용접부의 거동을 관찰 및 평가하였다. 기계적 물성 평가를 위하여 인장 및 경도 시험을 수행하였으며, 미세구조 관찰과 용접부의 건정성을 판단하기 위하여 광학현미경을 사용하였다. 용접 속도가 400mm/min 이상 적용되었을 때 용접부 내부에서 결함이 관찰되었다. 용접 속도가 증가할수록 교반부의 결정립 크기는 작아졌으며, 경도 또한 비례 증가하는 경향을 보였다. 회전속도 800rpm, 용접 속도 200mm/min과 300mm/min 일 때, 용접부 내 외부 적으로 결함이 없었으며, 우수한 기계적 물성이 기록되었다. 이때, 접합 효율은 각각 100.5%, 101.2%이었고, 최대인장강도가 모재의 강도와 유사하였다. 인장 시편의 파괴는 시편의 전진측과 교반부 사이에서 발생하였으며, 이는 횡단면부 경도 분포에서 경도가 일시적으로 감소하는 위치와 일치하였다.

• 한국주조공학회지
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• 제41권5호
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• pp.434-444
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• 2021

본 연구에서는 미소기공과 Si석출상의 파단으로 구성되는 유효기공 면적분율에 대한 인장특성의 결함민감도 관점에서 Al-Si합금의 인장특성을 공정 Si입자의 분포양상 변화에 대하여 평가하고자 하였다. Al-xSi(x=2,5,8,11)합금의 주방상태 미세조직인 망상구조의 공정 Si입자는 T4처리를 통하여 과립형태로 변형시켰으며, CT분석과 주사전자현미경 관찰을 통하여 미소기공의 분포와 크기를 평가하였다. CT분석과 주사전자현미경의 비교분석을 통하여 인장변형과정에서의 균열성장이 최대 기공율을 포함하는 국부영역에서 발생함을 확인할 수 있었다. 그럼에도 불구하고 이들 분석방법에는 미소기공 인접영역에서의 소성변형집중과 미소기공의 분포양상에 의해 파생되는 실제적인 차이를 포함하기 때문에 정확히 일치된 결과를 얻을 수 없었다. 유효기공 면적분율의 변화에 대한 인장강도와 연신율의 변화는 과립형태보다 망상구조 정출상의 분율변화에 더욱 민감한 의존도를 가진다.

• 한국추진공학회:학술대회논문집
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• 한국추진공학회 2017년도 제48회 춘계학술대회논문집
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• pp.248-250
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• 2017

Mar-M-247 합금은 고온에서의 우수한 강도로 Ni기 초내열합금 중 항공용 가스터빈 부품에 가장 널리 사용되는 소재 중 하나이다. Mar-M-247을 이용하여 터빈 노즐, 터빈 블레이드와 같이 Hot section 용으로 제작되는 부품은 복잡한 형상 등의 이유로 접합 공정을 적용하고 있다. 본 연구에서는 Mar-M-247 합금의 액상확산접합부에 대한 고온 특성 거동을 고찰하고자 하였다. 이에, $1,121^{\circ}C$에서 7분간 확산접합을 실시하여 고온 강도 변화를 관찰하였다. 시험 결과, 접합 시편은 $649^{\circ}C$에서 모재 대비 약 70%, $825^{\circ}C$에서 약 60%, $1,000^{\circ}C$에서 약 45%의 강도치를 나타내었다. 접합시간에 따른 강도 변화를 관찰한 결과, 720분 접합한 시편은 $649^{\circ}C$에서 모재와 유사한 강도치를 나타내었으며, 이는 One-body 부품에 가까운 일체형 확산 접합이 이루어진 것으로 판단된다.

• 한국구조물진단유지관리공학회 논문집
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• 제25권5호
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• pp.173-181
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• 2021

철근콘크리트 구조물은 다양한 환경에 노출되어 수분 침투로 인한 철근 부식이 발생하며, 부식으로 인한 구조물의 내구성능 저하 문제가 발생할 수 있다. 따라서 이러한 문제점을 해결하기 위해 철근에 비해 인장강도, 비부식성, 경량화 등 뛰어난 장점을 가진 FRP 보강근에 대한 연구가 활발히 진행되고 있다. FRP 보강근은 철근과 달리 항복 구간이 없으므로 파괴 시까지 선형탄성거동이 나타나고 탄성계수가 낮아 과도한 처짐이 발생할 수 있으므로 한계상태 조건에 대한 적용성 검토가 필요하다. 한계상태에서 FRP 보강 콘크리트 의 휨 설계 시 ACI 440.1R은 FRP 보강근의 재료적 불확실성을 고려하여 환경감소계수와 강도감소계수를 모두 적용하여 휨강도가 크게 낮아진다. 따라서 본 연구에서는 국내·외 다양한 문헌을 조사하여 유효단면이차모멘트 제안식의 처짐 해석 결과와 실험결과를 비교하였으며, ACI 440.1R 및 Fib bulletin 40의 설계휨강도를 분석하였다. 실험 결과에 따른 휨강도는 ACI 440.1R에 비해 Fib bulletin 40의 설계휨강도와 유사한 경향이 확인되었으며, 인장지배단면에서 ACI 440.1R은 설계휨강도를 보수적으로 평가하는 것으로 나타났다.

• 한국해양공학회지
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• 제24권6호
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• pp.71-75
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• 2010

Although Graphite Compacted Vermicular (GCV) was first observed in 1948, the narrow range for stable foundry production precluded the high volume application of GCV to complex components such as cylinder blocks and heads until advanced process control technologies became available. This, in turn, had to await the advent of modern measurement electronics and computer processors. Following the development of foundry techniques and manufacturing solutions, primarily initiated in Europe during the 1990s, the first series production of GCV cylinder blocks began during 1999. Today, more than 40,000 GCV cylinder blocks are produced each month for OEMs, including Audi, DAF, Ford, Hundai, MAN, Mercedes, PSA, Volkswagen, and Volvo. Given that new engine programs are typically intended to support three to four vehicle generations, the chosen engine materials must satisfy current design criteria and also provide the potential for future performance upgrades without changing the overall block architecture. With at least a 75% increase in the ultimate tensile strength, a 40% increase in the elastic modulus, and approximately double the fatigue strength of either iron or aluminum, GCV is ideally suited to meet current and future of engine design and performance requirements.