• Title/Summary/Keyword: UL-94V

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Preparation and Properties of Flame Retardant Epoxy Resins Containing Phosphorous/Silicone Components (인/실리콘 함유 난연성 에폭시 수지의 제조 및 물성)

  • Kim, Chang-Heon;Ha, Do-Young;Lee, Young Hee;Lee, Dong-Jin;Kim, Han-Do
    • Clean Technology
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    • v.23 no.4
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    • pp.378-387
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    • 2017
  • To obtain epoxy resin with permanently attached flame-retardant groups, phosphorus compound containing di-hydroxyl group [10-(2,5-dihydroxyphenyl)-9,10-dihydro-9-oxa-10-phospha phenanthrene-10-oxide, DOPO-HQ] and silicone compound containing di-hydroxyl group (polydimethylsiloxane, hydroxyl terminated, PDMS) were reacted with uncured epoxy prepolymer (diglycidyl ether of bisphenol A, DGEBA) and then cured using 4,4-diaminodiphenylmethane (DDM) as a crosslinking agent. The properties of the resulting epoxy materials were characterized using Fourier transform infrared (FTIR) spectrometer, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), limiting oxygen index (LOI) test/vertical burning test (UL 94-V test), tensile properties test and impact test. This study examined the effect of phosphorus/silicone compound contents on the thermal/mechanical properties and flame retardancy of cured epoxy resins containing phosphorus and silicone compounds. It was found that the thermal/mechanical properties of epoxy resins containing phosphorus and silicone components were higher than those of simple epoxy resin. The flame-retardancy (LOI: 29.9 ~ 31.8% and UL 94-V: V-0) of all samples containing phosphorus compound and phosphrous compound/silicone compound was found to be passed the flame-retardant requirements (LOI: > 30%, UL 94-V: V-0) of LOI and vertical burning tests. However, the flame-retardancy (LOI: 21.4% and UL 94-V: no rating) of simple epoxy resin was found to be failed the flame-retardant requirements.

Thermal and Mechanical Properties of Flame Retardant ABS Nanocomposites Containing Organo-Modified Layered Double Hydoxide (유기변성 LDH를 사용한 난연 ABS 나노복합재료의 열적 및 기계적 물성)

  • Kim, Seog-Jun
    • Elastomers and Composites
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    • v.43 no.4
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    • pp.241-252
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    • 2008
  • ZnAl-LDH(layered double hydroxide) modified with oleic acid(SO-ZnAl LDH) was synthesized and added to the flame retardant ABS compounds containing brominated epoxy resin(BER) and antimony trioxide(${Sb_2}{O_3}$). Flame retardant ABS compounds were manufactured by using a twin-screw co-rotating extruder and subsequently injection molded into several specimen for flame retardancy and mechanical properties. The XRD patterns of ABS nanocomposites showed no peaks. The thermal stability of ABS nanocomposites was enhanced by the addition of SO-ZnAl LDH as shown in TGA results. However, these nanocomposites showed no rating in the UL 94 vertical test at 1.6 mm thickness. Only ABS nanocomposites with additional BER more than 1.5 wt% showed UL 94 V0 rating. Notched Izod impact strength, tensile modulus, and elongation at break of flame retardant ABS nanocomposites increased with the proportion of So-ZnAl LDH whereas their melt index decreased.

Flame Retardant and Heat Radiating Composite Consisting of Polyurethane and Modified Boron Nitride (폴리우레탄과 개질된 질화붕소로 이루어진 난연성 방열 복합체)

  • Kim, Min-gyu;Lee, Chang-rock;Jo, Nam-Ju
    • Applied Chemistry for Engineering
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    • v.31 no.5
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    • pp.487-494
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    • 2020
  • Polyurethane/modified boron nitride (PU/m-BN) composite was synthesized from the poly(tetra methylene glycol) (PTMG), 4,4'-methylenebis(phenyl isocyanate) (MDI), and modified boron nitride (m-BN). The modification of boron nitride and synthesis of PU/m-BN composite were confirmed by Fourier transform infrared (FT-IR) spectroscopic analyses. The mechanical properties of the PU/m-BN composites were measured using the universal testing machine (UTM) and the thermal properties of the composites were investigated ser flash analysis (LFA) and UL94 measurements. As a result, the thermal conductivity of the polyurethane composite increased to 1.19 W/m·K, and the flame retardancy of the easy to burn polyurethane, which was not self-extinguishing was improved to UL94 V-1 grade.

Synthesis and Characterization of Phosphorus Polyurethanes Using Phosphorus Polyols (인계 폴리올을 이용한 난연성 폴리우레탄의 합성 및 특성 분석)

  • Kim, Taeyoon;Kim, Yong Gap;Lim, Chung-Sun;Seo, Bongkuk;Lee, Wonjoo
    • Journal of Adhesion and Interface
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    • v.20 no.2
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    • pp.61-65
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    • 2019
  • In this study, phosphorus polyols, having a molecular weight of 880 to 1,560 g/mol, were synthesized by reacting phenylphosphonic dichloride (PPDC), allylphosphonic dichloride (APDC), and ethylene glycol (EG) in solvent, to enhance flame retardance of polyurethane. Phosphorus polyurethanes were polymerized using the synthesized phosphorus polyols, polycarbonate diol (PCD), and 4,4'-diphenylmethane diisocyanate (MDI) by a melt polymerization method. As increasing phosphorus contents of the phosphorus polyurethanes, we observed that the remaining char amount increased. This tendency was also confirmed in the following UL-94V test. We found that when the synthesized phosphorus polyols were applied, the resulting phosphorus polyurethanes show UL-94V0 grade at above 0.5 wt% phosphorus contents.

Study on Halogen Free Low Smoke Polyolefin (할로겐이 없는 저연성 폴리올레핀에 관한 연구)

  • Kim, Young-Doo;Chung, Kwang-Soo;Kim, Tae-Ho
    • Elastomers and Composites
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    • v.37 no.3
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    • pp.177-182
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    • 2002
  • For low-smoke-type polyolefin compound, LDPE, EVA, and EEA as base resin, magnesium trihydrate, alumina trihydrate, and red phosphorous as flame retardant and MAH type compatibilizer were applied. The amount of each component was changed to find out optimum composition. Mechanical properties were obtained by tensile test and residual stress after aging and flame retardancy was evaluated by smoke density, LOI(Limit Oxygen Index), and UL-94 test. SEM was used for the investigation or morphology and halogen contents were obtained by measuring the amount of HCI. Two kinds of halogen free compositions for flame retardant and low smote resin were found and it is expected to be applied for various purposes.

A Experimental Study on the Fire Hazard Analysis For Communication Cable in Buildings (건축물내 통신용 케이블의 화재위험성 분석에 관한 실험연구)

  • Hong, Sung-Ho;Choi, Moon-Soo
    • Journal of the Korean Society of Safety
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    • v.26 no.6
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    • pp.20-25
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    • 2011
  • This study presents on the fire hazard analysis of communication cable in buildings. In order to analyze fire hazards for communication cable IEC 60332-1, UL 94 and cone calorimeter test are conducted. The number of cable used to experiment is 10 communication cable which are generally applied to data communication in buildings. The results show that 9 cables do meet the performance requirement of IEC 60332-1 and 8 cables are V-0 classification. IEC 60332-1 and UL 94 test are inadequate for fire hazard classification. The various parameters obtained by cone calorimeter test such as HRR, peak HRR, smoke production rate and so on. Also it is able to evaluate multiply fire hazard for communication cable with cone calorimeter test results.

A Study on the Characterization of Intrinsic Flame Retardant and Heat Resistant Sulfur-Bridged Heterocyclic Polymers (본질적 난연 및 내열성 헤테로환식 폴리머의 특성에 관한 연구)

  • Young-Goo Kang;Hong Kim;Ho-Suk Ryu
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.173-178
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    • 1997
  • The intrinsic flame retardant and heat resistant polymers such as PQXS [poly( quinoxaline )sulfide], PIQS [poly(isoquinoline)sulfide] and PQS [poly(quinoline)sulfide] were synthesized from 2, 3-dichloroquinoxaline, 1, 3-dichloroisoquinoline and 4, 7-dichloroquinoline. They were characterized by FT-IR, UV/Vis spectroscopy, DTA and elemental analysis. The melting point above $350^{\circ}C$ of the polymers show higher than that of the heat resistant PPS polymer(mp. $295^{\circ}C$), In the LOI test, the polymers exhibit an intrinsically high flame retardant property having the LOI values in the range of 41~42. The vertical burning test for the polymers also show an UL 94 V-0 performance.

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Development of flame retardant materials utilizing recycled polypropylene and inorganic waste (재활용(再活用) 폴리프로필렌과 무기계(無機界) 폐기물(廢棄物)을 이용(利用)한 난연성(難燃性) 소재(素材) 개발(開發))

  • Chun, Byoung-Chul;Cho, Tae-Keun;Park, Hyun-Gue;Choi, Hyung-Joon;Chung, Yong-Chan;Jeon, Ho-Seok
    • Resources Recycling
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    • v.16 no.4
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    • pp.17-26
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    • 2007
  • Inorganic shell powder waste was added to recycled polypropylene(COPP), and its effect on the mechanical properties and flammability was investigated. Compatibilizer(Polytail H) was added to improve mechanical properties of COPP/shell composites. Also three different flame retardants($Al_2O_3$, DBDPO, $Sb_2O_3$) were added to improve flammability. Experimental results indicated that addition of compatibilizer resulted in an improved mechanical properties, and especially impact strength approached that of 100 wt% COPP. Addition of flame retardant did not result in decreased mechanical properties. UL-94 flammability test indicated that COPP/shell composite did not show good flame retardancy, however, in the case of COPP/shell composites containing flame retardant showed good flammability. flammability was found $Sb_2O_3>Al_2O_3>DBDPO$ in this order. Finally, UL-94 V-0 grade was found in COPP/shell composite with $Al_2O_3$, compatibilizer, and 40 wt% shell, and COPP/shell composites with $Sb_2O_3$.

A Study on Perpendicular Flame Retardant Characteristic Improvement of Halogen-free Flame Retardant Compounds by Nanoclay Addition (나노클레이 첨가에 따른 할로겐프리 난연컴파운드의 수직난연 특성 향상에 관한 연구)

  • Hwang, Chan-Yun;Yang, Jong-Seok;Seong, Baeg-Yong;Kim, Ji-Yeon;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.1
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    • pp.51-56
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    • 2015
  • The object of this study is to obtain the optimum mix proportion of halogen free compound with flame resistance and, for the purpose, thermal/electrical characteristics test are conducted using compatibilizing agents, flame resistance agents, hydroxide aluminum, sunscreen, antioxidant and silicon oil on the base resin of linear low density polyethylene (LLDPE), Ethylene vinyl acetate copolymer (EVA). Existing compound method accompanies many requirements to be satisfied including a lot of addition of flame resistance agents, prohibition of impact on mixing capability with base and property and etc. In this study, different from the existing method, the optimum mix proportion is determined and experimented by adding nano clay. Oxygen index test shows no difference between specimens while T-6, T-9 shows oxygen index of 29[%] and 26[%], respectively. This is concluded that hydroxide aluminum, which is a flame resistance agent, leads low oxygen index. From UL94-V vertical flame resistance test, the combustion behavior is determined as V-0, Fail based on UL94-V decision criteria. Viscometry shows low measurements in specimens with separate addition of compatibilizing agents or nano clay. Volume resistivity test shows low measurement mainly in specimens without compatibilizing agents. Therefore, with the flame resistance compound shows better performance for thermal/electrical property and the optimum mix proportion are achieved among many existing materials.

PU/Layer Silicate 복합체의 난연성

  • 곽봉신;김정훈;강영구
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 2002.11a
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    • pp.311-315
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    • 2002
  • Polyurethane 발포체는 우수한 단열 및 흡음특성 그리고 반응물질인 polyol과 isocyanate의 성분 및 배합비에 따라 여러가지 제품군으로 특성 설계가 가능하여 LNG 저장탱크, LNG 유조선의 cryogenic insulator, 육상 및 해상용 냉동 및 냉장시설물, 가전제품, 건축단열판넬 등에 널리 사용되고 있다. 그러나 난연성의 결여로 화재 발생시 급격한 연소반응과 유해가스 발생을 동반하여 화재안전 및 건강보건상 중대한 단점을 가지고 있다. 본 연구진은 PU발포체의 물성개선을 통한 난연특성 연구의 일환으로서 montmorillonite, hectorite, vermiculite의 layer silicate를 urethane 원료물질과 혼성발포 공정을 통해 난연복합체를 제조하여 UL94V, LOI, Morphology 등의 시험을 수행하였다.(중략)

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