• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.10 no.3
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• pp.348-357
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• 1998

The flow characteristics inside U-bend tube of the laminated plate heat exchanger were numerically investigated. The behavior of fluid flow, and the variations of the faulty area and friction factor are examined according to the distance between the span and the wall and the diameter of the round attacked to the end of span. The results show that the diameter(d) of the round attached to the span is mainly associated with the smooth circulation of fluid flow rather than the size of faulty area and the friction factor. As the distance($\ell$) between the span and the wall decreases, the faulty area decreases, however the friction factor dramatically increases. It is also found that one can obtain a good result in the view of the flow characteristics and pressure drop at d=7.5mm and $\ell$=30.5mm.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.2
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• pp.210-217
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• 1999

This paper reports the experimental results on heat transfer characteristics of R-22 and R-407C(HFC-32/125/134a 23/25/52 wt%) condensing inside horizontal smooth and finned tubes. The test condensers used In the study are double pipe heat exchangers of 7.5 mm ID, 9.5 mm OD smooth tube, and 60 finned micro-fin tube with 8.53 mm ID, 9.53 mm OD. Each of these tubes was 4 000 mm long tubes connected with an U-bend. These U type two-path test tubes are divided In 8 local test sections for the identification of the local condensing heat transfer characterisitcs and pressure drop, U-bend effects on condensing flows. Inlet quality is maintained 1.0, and refrigerant mass velocity is varied from 102.0 to $301.0kg/m^2{\cdot}s$. From the results, it was found that the pressure drop of the R-407C Increased, and heat transfer coefficient decreased compared to those of R-22. In comparison condensing heat transfer characteristics of micro-fm tube with those of smooth tube, increasing of condensing heat transfer coefficient was found outstanding compared to the increasing ratio of pressure drop. Furthermore, pressure drop In U-bend showed at most a 30 % compared to the total pressure drop in the test section.

• Journal of Energy Engineering
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• v.21 no.4
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• pp.362-372
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• 2012

The steam generator tubes of nuclear power plants are pressure boundaries, and if tubes are leaked, the coolant with the radioactive materials was flowed out from the primary system to the secondary system and polluted the plant and the air. Recently most crack defects of tubes are stress corrosion cracks and these defects are located in expansion transition area, sludge pile-up region, and U-bend area. The most effective one of crack initiation factors in expansion transition area and U-bend area is the residual stress. According to the experiences of Korea standard nuclear plants(Optimized Power Reactor-1000), they had the stress corrosion cracks at the tube expansion transition area in early operating stage and especially lots of circumferential cracks were occurred. Therefore in this study, the distributions and conditions of residual stresses by tube expansion methods were compared and the dominant reason of a specific direction was examined.

• Proceedings of the KSME Conference
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• 2003.11a
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• pp.616-621
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• 2003

Fluid-elastic instability is believed to be a cause of the large-amplitude vibration and resulting rapid wear of heat exchanger tubes when the flow velocity exceeds a critical value. For sub-critical flow velocities, the random turbulence excitation is the main mechanism to be considered in predicting the long-term wear of steam generator tubes. Since flow-induced interactions of the tubes with tube supports in the sub-critical flow velocity can cause a localized tube wear, tube movement in the clearance between the tube and tube support as well as the normal contact force on the tubes by fluid should be maintained as low as possible. A simplified method is used for predicting fretting-wear damage of the double $90^{\circ}$U-bend tubes. The approach employed is based on the straight single-span tube analytical model proposed by Connors, the linear structural dynamic theory of Appendix N-1300 to ASME Section III and the Archard's equation for adhesive wear. Results from the presented method show a similar trend compared with the field data. This method can be utilized to predict the fretting-wear of the double $90^{\circ}$U-bend tubes in steam generators.

• International Journal of Fluid Machinery and Systems
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• v.3 no.1
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• pp.11-19
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• 2010

The performance of the crossover system of a centrifugal compressor stage consisting of static components of $180^{\circ}$ U-bend, return channel vanes and exit ducting with a $90^{\circ}$ bend is investigated. This study is confined to the assessment of performance of the crossover system by varying the shape of the return channel vanes. For this purpose two different types of Return Channel Vanes (RCV1 and RCV2) were experimentally investigated. The performance of the crossover system is discussed in terms of total pressure loss coefficient, static pressure recovery coefficient and vane surface pressure distribution. The experimentation was carried out on a test setup in which static swirl vanes were used to simulate the flow at the exit of an actual centrifugal compressor impeller with a design flow coefficient of 0.053. The swirl vanes are connected to a mechanism with which the flow angle at the inlet of U-bend could be altered. The measurements were taken at five different operating conditions varying from 70% to 120% of design flow rate. On an overall assessment RCV1 is found to give better performance in comparison to RCV2 for different U-bend inlet flow angles. The performance of RCV2 was verified using numerical studies with the help of a CFD Code. Three dimensional sector models were used for simulating the flow through the crossover system. The turbulence was predicted with standard k-$\varepsilon$, 2-equation model. The iso-Mach contour plots on different planes and development of secondary flows were visualized through this study.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.12
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• pp.52-58
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• 2019

This study numerically analyzed the icing process in a U-shaped pipe exposed to the outside by considering the mushy zone of freezing water. Numerical results showed that the flow was pulled outward due to the U-shaped bend in the freezing section exposed to the outside, which resulted in the ice wave formation on the wall of the bended pipe behind. At the same time, the formation of a corrugated ice layer became apparent due to the venturi effect caused by the ice. The factors affecting the freezing were investigated, including the change of the pipe wall temperature, the water inflow velocity, and the pipe bend spacing. It was found that, as a whole, the thickness of the freezing layer increased as the pipe wall temperature decreased. It was also found that the freezing layer became relatively thin when the inflow rate of water was increased, and that the spacing of the pipe bends did not significantly impact the change in the freezing layer.

• International Journal of Automotive Technology
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• v.7 no.3
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• pp.337-343
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• 2006

Numerical calculations are made in order to find a possible correlation between the J-integral and the crack mouth opening displacement(CMOD) in dynamic nonlinear fracture experiments of 3-point bend(3PB) specimens. Both elastic-plastic and elastic-viscoplastic materials are considered at different impact velocities. The J-integral may be estimated from the crack mouth opening displacement which can be measured directly from photographs taken during dynamic experiments.

• Transactions of the Korean Society of Mechanical Engineers
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• v.17 no.1
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• pp.200-214
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• 1993

This paper presents the results of fluidelastic instability analysis performed for the U-tube bundle of a Westinghouse model 51 steam generator, one of the recirculating types designed at an early stage, in which the principal region of external cross-flow is associated with the U-bend portion of tube. The prerequisites for this analysis are detailed informations of the secondary side flow conditions in the steam generator and the free vibration behaviours of the U-tubes. In this study, the three-dimensional two-phase flow field in the steam generator has been calculated employing the ATHOS3 steam generator two-phase flow code and the ANSYS engineering analysis code has been used to calculate the free vibration responses of specific U tubes under consideration. The assessment of the potential instability for the suspect U-tubes, which is the final analysis process of the present work, has been accomplished by combining the secondary side velocity and density distributions obtained from the ATHOS3 prediction with the relative modal displacement and natural frequency data calculated using the ANSYS code. The damping of tubes in two-phase flow has been deduced from the existing experimental data by taking into account the secondary side void fraction effect. In operation of the steam generator, the tube support conditions at the tube-to-tube support plate intersections due to either tube denting degradation or deposition of tube support plate corrosion products or ingression of dregs. Thus, various hypothetical cases regarding the tube support conditions at the tube-to-tube support plate intersections have been considered to investigate the clamped support effects on the forced vibration response of the tube. Also, the effect of anti-vibration bars support in the curved portion of tube has been examined.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.7
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• pp.956-965
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• 1998

Hot-wire measurement of the longitudinal and radial velocity components and Reynolds stresses are reported for developing turbulent flow in a strongly curved 180 deg. pipe and its tangents. Slanted wire is rotated to 6 directions and the voltage outputs of them are combined to obtain the mean velocities and Reynolds stresses. Significant double maxima in the longitudinal velocity component appear in the bend. V-profiles reveal the development of a strong secondary flow. This secondary flow is induced by the transverse pressure gradient set up between the outer(r$\sub$o/) and inner(r$\sub$i/) wall region of the bend. Another second cross-stream flow develops after .theta.=135 deg. and its direction is opposed to that of main second flow.

• Design & Manufacturing
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• v.15 no.3
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• pp.19-25
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• 2021

The bending process of a press die is to bend a flat blank to the required angle. There are V-bending, U-bending, Z-bending, O-bending etc. for bending processing, and the basic principle of calculating the unfolding length of die processing is used as the neutral plane length. Since the constant of the length value of the neutral surface is different depending on the type of bending, it is impossible to accurately calculate it. In particular, Z-bending processing is performed twice, and it is set on the upper and lower surfaces of the blank, and bending processing occurs at the same time as the upward and downward bending, and the elongation of the material occurs and the material increases. It is not possible to check with the calculated value, and it occurs in many cases where the mold is modified after start-up. This study aims to minimize die modification by developing a formula to calculate the development length of Z-bend.