• Transactions of the Korean hydrogen and new energy society
• /
• v.23 no.3
• /
• pp.236-242
• /
• 2012

This study has been carried out the experiment for the possibility of biogas reforming using waste heat. The source of this waste heat is the exhaust gas from a small-sized gas engine generator. For recovering the waste heat, Two-stage heat exchanger is manufactured. The two-stage heat exchanger is composed of a heat exchanger for the exhaust gas and a heat exchanger for the water. This two-stage heat exchanger is used for reforming the biogas by means of on-site hydrogen production at the small-sized gas engine generator. The two-stage heat exchanger is coupled with the biogas reformer which is a kind of catalytic reformer. To confirm a heat recovery efficiency of the two-stage heat exchanger, temperature differences of inlet and outlet locations are measured. Also, the variations of syngas concentrations with various biogas flow rates are investigated. As a result using manufactured two-stage heat exchanger, the biogas can be reformed from waste heat recovery. This experiment suggests that the exhaust gas heat exchanger is available for reforming the biogas.

• Transactions of Materials Processing
• /
• v.31 no.2
• /
• pp.57-63
• /
• 2022

The current study performed formability analysis of a heat exchanger separator for an electric vehicle to apply a high-strength aluminum sheet based on parametric analysis. Mechanical properties for sheet metal forming simulation were evaluated by tensile test, bulge test, and Nakajima test. Two-stage crash forming was established by considering the mass production process using conventional low-strength aluminum sheets. In this study, FEM for the two-stage forming process was conducted to optimize the corner radius and height for improving the formability. In addition, the possibility of a one-stage forming process application was confirmed through FEM. The prototype of the sample was manufactured as FEM results to validate the parametric analysis. Finally, this result can provide a one-stage forming process design method using the high-strength aluminum sheet for weight reduction of a heat exchanger separator for an electric vehicle.

• Journal of Power System Engineering
• /
• v.19 no.6
• /
• pp.82-88
• /
• 2015

In this paper, cycle performance analysis of two-stage compression and one-stage expansion refrigeration system applied various refrigerants is presented to offer the basic design data for the operating parameters of the system. The operating parameters considered in this study include degree of superheating and subcooling, compressor efficiency, evaporation temperature, condensing temperature, mass flow rate ration into inter-cooler, effectiveness of internal heat exchanger. The main results were summarized as follows : The COP of two-stage compression and 1-stage expansion refrigeration system increases with the increasing subcooling, mass flow rate ration of inter-cooler, evaporation temperature, but decreases with the increasing condensing temperature and superheating degree. Therefore, subcooling degree, mass flow rate ratio of inter-cooler of two-stage compression and 1-stage expansion using substitute refrigerant have an effect on COP of this system. The COP of alternative refrigerants was higher than the COP of R22 in this study, although the COP of some mixed refrigerants were lower than COP of R22.

• 제어로봇시스템학회:학술대회논문집
• /
• 1990.10b
• /
• pp.1259-1264
• /
• 1990

During the past two decades, a lot of researches have been done on the synthesis of grassroot heat exchanger networks(HEN). However, few have been dedicated to retrofit of existing heat exchanger networks, which usually use more amount of utilities (i.e. steam and/or cooling water) than the minimum requirements. This excess gives motivation of trades-off between energy saving and rearranging investment. In this paper, an algorithmic-evolutionary synthesis procedure for retrofitting heat exchanger networks is proposed. It consists of two stages. First, after the amount of maximum energy recovery(MER) is computed, a grass-root network featuring minimum number of units(MNU) is synthesized. In this stage, a systematic procedure of synthesizing MNU networks is presented. It is based upon the concept of pinch, from which networks are synthesized in a logical way by the heuristics verified by the pinch technology. In the second stage, since an initial feasible network is synthesized based on the pre-analysis result of MER and must-matches, an assignment problem between new and existing units is solved to minimize total required additional areas. After the existing units are assigned, the network can be improved by switching some units. For this purpose, an improvement problem is formulated and solved to utilize the areas of existing units as much as possible. An example is used to demonstrate the effectiveness of the proposed method.

• Journal of the Korean Society for Geothermal and Hydrothermal Energy
• /
• v.12 no.4
• /
• pp.27-32
• /
• 2016

It is estimated that only heating and cooling take about one third of the total energy consumption worldwide. However, the conventional heating and cooling systems have low efficiencies. Also, boilers and electric heaters that are mostly used to generate both domestic and industrial hot water are inefficient and high energy consumers. For this reason, cascade heat pumps which are known to be very energy efficient and have less environmental impact are being promoted to replace conventional heating, cooling and hot water systems. In this study, a newly designed cascade heat pump by two-stage water heating method has been experimentally investigated. By adopting the auxiliary heat exchanger, the performance of the system was increased. The performance enhancement rate of the system could be maximized by adjusting the low stage compressor speed rather than the high stage compressor speed. The performance of the system with the auxiliary heat exchanger was enhanced by 16.5%.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.23 no.4
• /
• pp.297-302
• /
• 2011

According to the standards for district heating substation established by Korea District Heating Corporation, water heating supply systems at over 150 Mcal/h capacity must employ the 2-stage heat exchanger that improves the system efficiency by reusing the heat included in the return water of district heating system already used for space heating. In this paper, the operating characteristics of the system in accordance with the load distribution of two heat exchangers for pre-heating and re-heating cold city water are investigated. The results including mass flow rate, return temperature etc. help to manage district heating system economically.

• Proceedings of the SAREK Conference
• /
• 2007.11a
• /
• pp.252-257
• /
• 2007

The present study investigated the effect of air velocity on frost formation of slit fin-and-tube heat exchanger under frosting condition. The slit fin-and-tube heat exchanger with outer tube diameter 7.0mm and 1 row was used. Air side pressure drop, photographs of frost distribution, frost accumulation and frost thickness were presented with respect to the frosting time. In the early stage of experiment, the case with air velocity of 1.5m/s showed 403% higher for the air pressure drop than the case with the air velocity of 0.5m/s. As the frost was accumulated, the effect of air velocity on air pressure drop was decreased. In the end stage of test, air pressure drops of two cases were very close and air pressure drop for the air velocity of 0.5m/s was higher than that of 2.0m/s. It was also shown in the photographs of frost distribution, frost accumulation and frost thickness. From frost thickness, fanning friction factor was presented.

• Progress in Superconductivity and Cryogenics
• /
• v.8 no.1
• /
• pp.59-64
• /
• 2006

A closed-loop cryogenic cooling system for high field magnets is presented. This design is motivated by our recent development of cooling system for 21 tesla Fourier Transform ion Cyclotron Resonance (FT-ICR) superconducting magnets without any replenishment of cryogen. The low temperature superconducting magnets are immersed in a subcooled 1.8 K bath, which is connected hydraulically to the 4.2 K reservoir through a narrow channel. Saturated liquid helium is cooled by Joule-Thomson heat exchanger and flows through the JT valve, isenthalpically dropping its pressure to approximately 1 6 kPa, corresponding saturation temperature of 1.8 K. Helium gas exhausted from pump is now recondensed by two-stage cryocooler located after vapor purify system. The amount of cryogenic Heat loads and required mass flow rate through closed-loop are estimated by a relevant heat transfer analysis, from which dimensions of JT heat exchanger and He II heat exchanger are determined. The detailed design of cryocooler heat exchanger for helium recondensing is performed. The effect of cryogenic loads, especially superfluid heat leak through the gap of weight load relief valve, on the dimensions of cryogenic system is also investigated.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
• /
• v.18 no.10
• /
• pp.835-841
• /
• 2006

A $CO_2$ system using the two-stage compression cycle was tested by varying $1^{st}-2^{nd}$ compressor frequencies in the cooling mode. To improve the cooling performance of the two-stage compression $CO_2$ cycle, the following cycle options were applied: a basic cycle, a cycle with an intercooler, a cycle with an IHX (internal heat exchanger), and a cycle with an intercooler and IHX. The cycle with the intercooler-IHX showed the highest cooling capacity improvement among the cycle options at all compressor frequencies. The cycle with the intercooler, the cycle with the IHX, and the cycle with the intercooler-IHX improved the cooling COP by 7, 12, and 15%, respectively, over the basic $CO_2$ cycle when the compressor frequencies for the first and second compressors were 50 Hz and 30 Hz, respectively. In addition, the applications of the selected cycle options enhanced system reliability.

• Proceedings of the KSME Conference
• /
• 2000.04b
• /
• pp.258-263
• /
• 2000

River water is higher in temperature than the surrounding environment during the winter. It is highly suitable a heat source for heat pump system. Despite its suitability, however, it is not widely used, due to its fouling and corrosive nature in heat exchanger tubes of evaporator. It is designed prior-treatment system which come into direct contact with the river water, such as auto-seamer, ozone generator for bactericidal test and auto-cleaning system. And it is analyzed treatment effects for its operation. It is designed two-stage compression heat pump system using R-134a with heating load 35.16kW, ad analyzed its performance. As a result it is obtained 3.08 COP when mid-point pressure is 1,200kPa, and bypass ratio of flowing refreigerant to high-stage compressor is 25.1%