• Title/Summary/Keyword: Two-sided Assembly Line Balancing

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A Genetic Algorithm for Two-sided Assembly Line Balancing (양면 조립라인 밸런싱을 위한 유전알고리듬)

  • Kim, Yeo-Keun;Kim, Yong-Ju;Kim, Jun-Hyuk;Kwak, Jai-Seung
    • IE interfaces
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    • v.12 no.1
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    • pp.132-142
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    • 1999
  • Two-sided (left- and right-sided) assembly lines in practice can provide several advantages over one-sided lines in terms of the required line length, throughput time, cost of tools and fixtures, and so on. This paper considers two-sided assembly line balancing with the objective of minimizing line length. The balancing problem is more complicated than that of one-sided lines due to sequence-dependency of tasks assigned to a pair of directly facing workstations. This paper shows how genetic algorithm can be used to solve two-sided assembly line balancing. For this, an encoding and a decoding method suitable to the problem are presented. Proper genetic operators and an evalutation function are also employed. Extensive computational experiments are carried out to show the efficacy of the proposed algorithm. The results show that the algorithm is viable and promising in solution quality and computation time.

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A Study on the Two-sided and Mixed Model Assembly Line Balancing Using Genetic Algorithm (유전알고리듬을 이용한 양면.혼합모델 조립라인 밸런싱)

  • 이내형;조남호
    • Journal of the Korea Safety Management & Science
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    • v.4 no.2
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    • pp.83-101
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    • 2002
  • In this thesis presents line balancing problems of two-sided and mixed model assembly line widely used in practical fields using genetic algorithm for reducing throughput time, cost of tools and fixtures and improving flexibility of assembly lines. Two-sided and mixed model assembly line is a special type of production line where variety of product similar in product characteristics are assembled in both sides. This thesis proposes the genetic algorithm adequate to each step in tow-sided and mixed model assembly line with suitable presentation, individual, evaluation function, selection and genetic parameter. To confirm proposed genetic algorithm, we apply to increase the number of tasks in case study. And for evaluation the performance of proposed genetic algorithm, we compare to existing algorithm of one-sided and mixed model assembly line. The results show that the algorithm is outstanding in the problems with a larger number of stations or larger number of tasks.

A Study of Balancing at Two-sided and Mixed Model Work Line Using Genetic Algorithm (효율적인 유전알고리듬을 이용하여 양면.혼합모델 작업라인 균형에 대한 연구)

  • 이내형;조남호
    • Proceedings of the Safety Management and Science Conference
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    • 2002.05a
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    • pp.91-97
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    • 2002
  • In this thesis presents line balancing problems of two-sided and mixed model assembly line widely used in practical fields using genetic algorithm for reducing throughput time, cost of tools and fixtures and improving flexibility of assembly lines. Two-sided and mixed model assembly line is a special type of production line where variety of product similar in product characteristics are assembled in both sides. This thesis proposes the genetic algorithm adequate to each step in tow-sided and mixed model assembly line with suitable presentation, individual, evaluation function, selection and genetic parameter. To confirm proposed genetic algorithm, we apply to increase the number of tasks in case study. And for evaluation the performance of proposed genetic algorithm, we compare to existing algorithm of one-sided and mixed model assembly line. The results show that the algorithm is outstanding in the problems with a larger number of stations or larger number of tasks.

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An Assignment Rule for Balancing Two-sided Assembly Lines (양면 조립라인 밸런싱을 위한 할당규칙)

  • Lee, Tae-Ok;Kim, Yeo-Keun
    • IE interfaces
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    • v.10 no.2
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    • pp.29-40
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    • 1997
  • This paper considers two-sided (left and right side) assembly lines which are often used, especially in assembling large-sized products such as trucks and buses. A large number of exact algorithms and heuristics have been proposed to balance one-sided lines. However, little attention has been paid to balancing two-sided assembly lines. This paper presents an efficient assignment rule for balancing two-sided assembly lines. The rule involves maximizing relatedness and slackness between works. We first investigate the characteristics of two-sided line balancing and devise new measures for the balancing. We in this rule assign workstations a set of tasks rather than an unit task at a time. a priority rule of assigning the sets is proposed. Extensive computational experiments are carried out to make the performance comparison between the proposed rule and existing ones. The computational results show that our rule is promising in solution quality.

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An Endosymbiotic Evolutionary Algorithm for Balancing and Sequencing in Mixed-Model Two-Sided Assembly Lines (혼합모델 양면조립라인의 밸런싱과 투입순서를 위한 내공생 진화알고리즘)

  • Jo, Jun-Young;Kim, Yeo-Keun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.37 no.3
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    • pp.39-55
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    • 2012
  • This paper presents an endosymbiotic evolutionary algorithm (EEA) to solve both problems of line balancing and model sequencing in a mixed-model two-sided assembly line (MMtAL) simultaneously. It is important to have a proper balancing and model sequencing for an efficient operation of MMtAL. EEA imitates the natural evolution process of endosymbionts, which is an extension of existing symbiotic evolutionary algorithms. It provides a proper balance between parallel search with the separated individuals representing partial solutions and integrated search with endosymbionts representing entire solutions. The strategy of localized coevolution and the concept of steady-state genetic algorithms are used to improve the search efficiency. The experimental results reveal that EEA is better than two compared symbiotic evolutionary algorithms as well as a traditional genetic algorithm in solution quality.

Two-sided assembly line balancing using a branch-and-bound method (분지한계법을 이용한 양면조립라인 밸런싱)

  • Kim, Yeo-Keun;Lee, Tae-Ok;Shin, Tae-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.24 no.3
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    • pp.417-429
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    • 1998
  • This paper considers two-sided (left and right side) assembly lines which are often used, especially in assembling large-sized products such as trucks and buses. A large number of exact algorithms and heuristics have been proposed to balance one-sided lines. However, little attention has been paid to balancing two-sided assembly lines. We present an efficient algorithm based on a branch and bound for balancing two-sided assembly lines. The algorithm involves a procedure for generating an enumeration tree. To efficiently search for the near optimal solutions to the problem, assignment rules are used in the method. New and existing bound strategies and dominance rules are else employed. The proposed algorithm can find a near optimal solution by enumerating feasible solutions partially. Extensive computational experiments are carried out to make the performance comparison between the proposed algorithm and existing ones. The computational results show that our algorithm is promising and robust in solution quality.

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Two-Sided Assembly Line Balancing with Preemptive Multiple Goals Using an Evolutionary Algorithm (진화알고리즘을 이용한 선취적 다목표 양면조립라인 밸런싱)

  • Song, Won-Seop;Kim, Yeo-Keun
    • Journal of the Korean Operations Research and Management Science Society
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    • v.34 no.2
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    • pp.101-111
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    • 2009
  • This paper considers two-sided assembly line balancing with preemptive multiple goals. In the problem, three goals are taken into account in the following priority order : minimizing the number of mated-stations, achieving the goal level of workload smoothness, and maximizing the work relatedness. An evolutionary algorithm is used to solve the multiple goal problems. A new structure is presented in the algorithm, which is helpful to searching the solution satisfying the goals in the order of the priority. The proper evolutionary components such as encoding and decoding method, evaluation scheme, and genetic operators, which are specific to the problem being solved, are designed in order to improve the algorithm's performance. The computational results show that the proposed algorithm is premising in the solution quality.

Parallel Clustering Algorithm for Balancing Problem of a Two-sided Assembly Line (양측 조립라인 균형문제의 병렬군집 알고리즘)

  • Lee, Sang-Un
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.22 no.1
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    • pp.95-101
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    • 2022
  • The two-sided assembly line balancing problem is a kind of NP-hard problem. This problem primarily can be solved metaheuristic method. This paper suggests parallel clustering algorithm that each left and right-sided workstation assigned by operations with Ti = c* ± α < c, c* = ${\lceil}$W/m*${\rceil}$ such that M* = ${\lceil}$W/c${\rceil}$ for precedence diagram of two-sided assembly line with total complete time W and cycle time c. This clustering performs forward direction from left to right or reverse direction from right to left. For the 4 experimental data with 17 cycle times, the proposed algorithm can be obtain the minimum number of workstations m* and can be reduce the cycle time to Tmax < c then metaheuristic methods. Also, proposed clustering algorithm maximizes the line efficiency and minimizes the variance between workers operation times.

An Evolutionary Algorithm for Goal Programming: Application to two-sided Assembly Line Balancing Problems (목표계획법을 위한 진화알고리즘: 양면조립라인 밸런싱 문제에 적용)

  • Song, Won-Seop;Kim, Yeo-Geun
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2008.10a
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    • pp.191-196
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    • 2008
  • This paper presents an evolutionary algorithm for goal programming with preemptive priority. To do this, an evolutionary strategy is suggested which search for the solution satisfying the goals in the order of the priority. Two-sided assembly line balancing problems with multiple goals are used to validate the applicability of the algorithm. In the problems, three goals are considered in the following priority order: minimizing the number of mated-stations, achieving the goal level of workload smoothness, and maximizing the work relatedness. The proper evolutionary components such as encoding and decoding method, evaluation scheme, and genetic operators, which are specific to the problem being solved, are designed in order to improve the algorithm's performance. The computational result is reported.

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