• 제목/요약/키워드: Twin-screw

검색결과 231건 처리시간 0.026초

당류 첨가 및 비첨가 옥수수에서의 Fumonisin $B_1$ 감소에 미치는 Extrusion 효과 (Extrusion Effect on the Reduction of Fumonisin $B_1$ in Corn Grits with/or without Sugars)

  • 정수현
    • 한국식품영양학회지
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    • 제13권6호
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    • pp.547-552
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    • 2000
  • 옥수수에 5 $\mu$g/g의 FB$_1$을 인위적으로 첨가한 후 co-rotating mixing twin screw extruder를 사용하여 140, 160, 및 18$0^{\circ}C$에서 각각 screw speed를 80, 100 및 120rpm으로 조정하여 extrusion 처리하였다. Extrusion 처리에 의한 FB$_1$ 감소율은 약 41~45% 수준이었으며, 처리 조건에 따른 차이는 없었다. Glucose, fructose 및 sucrose를 각각 첨가한 옥수수를 14$0^{\circ}C$, 120 rpm에서 extrusion 처리하였을 때 glucose를 첨가한 옥수수에서의 FB$_1$ 감소율이 증가하였다. Glucose 함량의 증가에 따라 FB$_1$의 감소율도 증가하였으며, glucose가 2.5%, 5% 및 7.5% 존재할 때 extrusion 처리 옥수수에 잔존하는 FB$_1$은 각각 51%, 34% 및 19%수준이었다.

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The Processing Technology of Soy Protein Meat Analog Using Twin-Screw Extruder - Heat Transfer Analysis of Cooling Die -

  • Lee G.H.
    • Agricultural and Biosystems Engineering
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    • 제6권1호
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    • pp.27-33
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    • 2005
  • Soy protein meat analog was produced using a twin-screw extruder attached with a cooling die. Heat transfer analysis was performed for cooling dies with various die sizes at the four different moisture contents of feed during extrusion process. The experimental design consisted of two cooling die widths (30 and 60 mm), three cooling die lengths (100, 200, and 300 mm), four product moisture contents (71.2, 67.0, 61.6 and 55.8%), and water and water plus ethylene glycol as cooling material. When water was used as cooling medium, the values of equivalent overall heat transfer coefficient $(U_e)$ for each die width of 30 and 60 mm were in the range of 187.0 - 341.4 and $358.5-191.6W/m^2^{\circ}C$ depending on the size of die length. Convective heat transfer coefficients between cooling water and inside die wall of cooling channel $(h_c)$ for both die widths of 30 and 60 mm were 588.5, 416.1, and $339.8W/m^2^{\circ}C$ for each die length of 100, 200, and 300 mm. Convective heat transfer coefficients between product and inside die wall of product channel $(h_p)$ for each die width of 30 and 60 mm were in the range of $434.6-888.1W/m^2^{\circ}C$ and $460.7-1014.5W/m^2^{\circ}C$ depending on the size of die length. When water plus ethylene glycol was used as cooling medium, the values of $U_e$ were in the range of $143.9-319.6W/m^2^{\circ}C$ and $177.8-332.7W/m^2^{\circ}C$ for each die width of 30 and 60 mm depending on the size of die length.

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Flame Retardancy and Thermal Properties of PVC/ATH Composites Prepared by a Modular Intermeshing Co-rotating Twin Screw Extruder

  • Lee, Hyeongsu;Park, Se-Ho;Lee, Jae-Yeul;Park, Yuri;Jeong, Hobin;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • 제51권2호
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    • pp.147-153
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    • 2016
  • Polyvinyl chloride (PVC) has been used as a general-purpose polymer because of its lower cost, good durability and mechanical properties compared to other materials. However, PVC is vulnerable to heat deformation and generates a toxic gas like hydrogen chloride. Therefore, it is important to delay or prevent the flame retardancy and thermal degradation of the PVC during the processing. It was reported that aluminum trihydroxide (ATH) improved flame retardancy as well as smoke inhibition of the virgin polymer. In this study, PVC composites by addition of ATH were compounded in a modular intermeshing co-rotating twin screw extruder. The PVC composites with different concentrations of ATH (0~5 phr) were analyzed. Flame retardancy of the PVC composite significantly increased depending on the ATH concentration. LOI of the composite also increased with the concentration of ATH. There were no significant differences for the thermal properties of the PVC composites with ATH.

Comparing the Effect of Three Processing Methods for Modification of Filament Yarns with Inorganic Nanocomposite Filler and their Bioactivity against Staphylococcus aureus

  • Dastjerdi, Roya;Mojtahedi, M.R.M.;Shoshtari, A.M.
    • Macromolecular Research
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    • 제17권6호
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    • pp.378-387
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    • 2009
  • This research compared three methods for producing and processing nanocomposite polypropylene filament yarns with permanent antimicrobial efficiency. The three methods used to mix antimicrobial agents based on silver nano particles with PP were as follows: 1) mixing of PP powder and inorganic nanocomposite filler with the appropriate concentration using a twin-screw extruder and preparing granules, 2) method 1 with a singlerather than twin-screw extruder, and 3) producing the masterbatch by a twin-screw extruder and blending it with PP in the melt spinning process. All pure polypropylene samples and other combined samples had an acceptable spinnability at the spinning temperature of $240^{\circ}C$ and take-up speed of 2,000 m/min. After producing as-spun filament yarns by a pilot plant, melt spinning machine, the samples were drawn, textured and finally weft knitted. The physical and structural properties (e.g., linear density, tenacity, breaking elongation, initial modulus, rupture work, shrinkage and crystallinity) of the as-spun and drawn yarns with constant and variable draw ratios (the variable draw ratio was used to gain a constant breaking elongation of 50%) were investigated and compared, while DSC, SEM and FTIR techniques were used to characterize the samples. Finally, the antibacterial efficiency of the knitted samples was evaluated. The experimental results revealed that the crystallinity reduction of the as-spun yarn obtained from method 1 (5%) was more than that of method 2 (3%), while the crystallinity of the modified as-spun yarns obtained with method 3 remained unchanged compared to pure yarn. However, the drawing procedure compensated for this difference. By applying methods 2 and 3, the drawing generally improved the tenacity and modulus of the modified fibers, whereas method 1 degraded the constant draw ratio. Although the biostatic efficiency of the nanocomposite yarns was excellent with all three methods, the modified fabrics obtained from methods 1 and 2 showed a higher bioactivity.

Effects of Peroxides on the Properties of Reclaimed Polypropylene/Waste Ground Rubber Tire Composites Prepared by a Twin Screw Extrusion

  • Kim, Seonggil;Lee, Minji;Lee, Hyeongsu;Jeong, Hobin;Park, Yuri;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • 제51권1호
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    • pp.17-23
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    • 2016
  • In this study, the reclaimed polypropylene (RPP) and waste ground rubber tire (WGRT) were used to simulate the thermoplastic vulcanizate (TPV) for cost reduction and resources recycling. Also, we examined the effects of dicumyl peroxide (DCP) and 2,5-dimethyl-2,5-di-(tert-butylperoxy)-hexane (DTBPH) as peroxide type cross-linking agents to enhance the properties of TPV's. The components of RPP and WGRT were fixed at 30 and 70 wt%, and DCP and DTBPH were added in the concentrations from 0.5 to 1.5 phr, respectively. RPP/WGRT composites with different contents of DCP and DTBPH were prepared by a modular intermeshing co-rotating twin screw extruder. The Young's modulus of composites were decreased with increasing peroxides contents. On the other hand, tensile strength, elongation at break, and impact strength of the composites were increased with peroxide contents. We also confirmed that interfacial adhesion between RPP and WGRT was considerably improved by adding the peroxides. Taken together, DTBPH added RPP/WGRT composites exhibited better mechanical properties rather than those of DCP added composites.

A Study on the Mechanical and Thermal Properties of Polyketone/Chopped Carbon Fiber Composites

  • Kim, Seonggil;Jeong, Ho-Bin;Lee, Hyeong-Su;Park, Yu-ri;Lee, Rami;Kye, Hyoungsan;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • 제54권4호
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    • pp.345-350
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    • 2019
  • In this study, aliphatic polyketone (PK)/chopped carbon fiber (CCF) composites with various CCF contents were prepared using a modular intermeshing co-rotating twin screw extruder, and their mechanical and thermal properties such as tensile, flexural, and impact strength and thermal conductivity were investigated. The amount of CCF was increased from 0 to 50 wt%. The tensile and flexural strength of the PK/CCF composites increased as the CCF content increased, but the elongation at break and impact strength was lower than that of pure PK. Thermal properties such as heat distortion temperature and thermal conductivity increased as the CCF content increased. Morphological observations revealed that fiber orientation and interface adhesion between the PK and the CCF in the PK/CCF composites were formed due to the twin screw extrusion, which contributed to improving the mechanical and thermal properties of the composites.

호화전분의 쌍축형 압출성형에서 전분액화 및 체류시간 분포 (Starch Liquefaction and Residence Time Distribution in Twin-Screw Extrusion of ${\alpha}$-Starch)

  • 김성욱;이승주
    • 한국식품과학회지
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    • 제41권4호
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    • pp.369-373
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    • 2009
  • 전분액화에 호화찰옥수수전분가 쌍축형 압출성형의 원료로 직접 사용되었다. 그 액화 효과와 체류시간분포를 분석하였다. 내열성 ${\alpha}$-amylase(Bacillus licheniformis로부터 분리)를 함께 첨가하여 사용하였다. 전분액화는 환원당측정, gel permeation chromatography(GPC), 주사전자현미경을 통하여 분석하였다. 배럴온도와 수분함량이 높을수록 환원당 함량은 증가하였고, 호화전분의 경우 생전분보다 더 많은 환원당이 생성되었다. GPC에서 호화전분의 사용에 의한 저분자화 효과는 뚜렷하지 않았으나, 효소 첨가없이 압출성형하는 경우에는 일부 효과가 있는 것으로 나타났다. 주사전자현미경의 미세구조에서는 호화전분을 쓸 경우 그 표면이 더 불규칙하고 침식되는 것을 관찰할 수 있었다. 종합적으로 호화전분의 사용이 전분액화에 효과가 있음을 알 수 있었다. 체류시간분포에서는 호화전분을 원료로 할 경우 그 분산도가 커지는 것으로 나타났다. 이는 호화전분은 압출성형의 흐름이 원만하지 않은 것을 의미하였으나, 배럴온도와 수분함량을 증가시킴에 따라 그 분산도를 감소시킬 수 있음을 알 수 있었다.

그리스 충전 덕트 내 탐상을 위한 스크류 추진 로봇 (Screw-Propelled Robot for Detecting Grease Pipe)

  • 김호중;김동선;김진현
    • 로봇학회논문지
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    • 제17권2호
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    • pp.178-182
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    • 2022
  • Post-tension duct in nuclear reactor containment building is filled with grease to prevent steel strand from corroding. If grease leaks by break of duct, steel strand will corrode and cause problem in building safety. Therefore, grease leak should be checked preventatively. But currently used method is inefficient, since it has to remove grease and strand to check. And other methods for checking post-tension dust are not well-researched. In this paper, we develop screw-propelled robot that can move in grease and detect grease duct directly. Also, we make the test environment that is similar to real post-tension duct of containment building and test robot in that environment to verify that our robot is feasible in the post-tension duct. The robot can move forward and backward in grease duct by twin screw mechanism and has mount for sensors to detect grease leakage and strand corrosion.

저온 내충격성 향상을 위한 PA66/EPDM/PP 복합체 제조와 기계적 특성 연구 (A Study on the Manufacturing and Mechanical Properties of the PA66/EPDM/PP Composites for Enhanced Low Temperature Fracture Resistances)

  • 이태식;윤창록;방대석;안대영;계형산;신경철
    • Elastomers and Composites
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    • 제44권2호
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    • pp.164-174
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    • 2009
  • 모듈라 치합형 동방향 이축 스크류식 압출기(modular intermeshing co-rotating twin screw extruder)를 이용하여 저온 내 충격성 향상을 위해 PA66/EPDM/PP-g-MA 및 PA66/EPDM-g-MA/PP-g-MA 복합체를 각 성분 wt%를 변화하여 제조하였다. 그 결과 이들 복합체 중에서 PA66/EPDM-g-MA/PP-g-MA의 wt%가 90/8/2인 복합체가 다른 복합체들 보다 열적, 기계적으로 우수한 결과를 나타내었다. 그리고 열중량분석기(Thermogravimetric Analysis), 시차주사열량계(Differential Scanning Calorimeter)를 이용하여 열적 특성, 주사 전자현미경(Scanning Electron Microcsopy)을 이용하여 형태학적 변화를 분석하였다. 본연구를 통하여 기존 PA66/EPDM composite의 단점인 낮은 계면력과 저온 내충격성을 향상 시켰으며, 최적의 mixing효과를 위한 screw configuration에 따른 압출 공정 확립과 PA66/EPDM composite 생산 공정 국산화 및 원가절감의 효과를 가져왔다.