• Title/Summary/Keyword: Twin-rotary compressor

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Performance Comparison of Various Types of $CO_2$ Compressors for Heat Pump Water Heater Application

  • Kim, Hyun-Jin;Kim, Woo-Young;Ahn, Jong-Min
    • International Journal of Air-Conditioning and Refrigeration
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    • v.17 no.4
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    • pp.115-122
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    • 2009
  • Numerical simulations for scroll, two-stage twin rotary, and two-cylinder reciprocating compressors have been carried out to understand the effectiveness of each type compressor for heat pump water heater application using $CO_2$ as refrigerant. For suction pressure of 3.5 MPa and discharge pressure of 9 MPa, clearance volume ratio of the reciprocating compressor needs to be about 5% or less to have the volumetric efficiency comparable to that of the scroll compressor with tip clearance of $5\;{\mu}m$. Volumetric efficiency of the scroll compressor is quite sensitive to tip clearance. Adiabatic efficiency of the twin rotary compressor was calculated to be the lowest among the three types, and the most severe drawback of the $CO_2$ scroll compressor was a significant increase in the mechanical loss at the thrust surface supporting the orbiting scroll member. While the scroll compressor showed very smooth torque load variation, peak-to-peak torque variations of the twin rotary and two-cylinder reciprocating compressors were about 50% and 250%, respectively.

Analytical Study on the Discharge Gas Pulsation in a Twin Rotary Compressor (트윈 로타리 압축기의 토출 가스 맥동 해석)

  • Kim, Hyun-Jin;Ahn, Jong-Min;Cho, Kwang-Myoung
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.697-703
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    • 2003
  • For a single stage two cylinder rotary compressor, an analytical study has been made on the discharge gas pulsation. Discharge system of the twin rotary compressor consists of lower and upper mufflers and connecting passage holes between them, and cavities on both sides of the motor and passages between them. Acoustic modeling for the discharge system by transfer matrix method gives acoustic impedances at discharge valves so that gas pulsation at the valve sections can be obtained from discharge mass velocity. Since the mass velocity and the pressure pulsation at the valves are affected by each other, iteration should be made for convergence. Gas pulsations at other sections can also be calculated by using transfer matrix.

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Gas Pulsation Analysis in a T-Shaped Suction Passage of a CO2 Twin Rotary Compressor (CO2 트윈 로타리 압축기의 흡입관로에서의 가스맥동 해석)

  • Kim, Woo-Young;Ahn, Jong-Min;Kim, Hyun-Jin;Cho, Sung-Oug
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.23 no.8
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    • pp.549-555
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    • 2011
  • For a $CO_2$ one-stage twin rotary compressor, a T-shaped suction port was used to effectively supply the suction gas stream into two individual suction chambers of the twin cylinders. Suction gas pulsations were observed in the pressure sensor signals and these were simulated by using the acoustic modeling of Helmholz resonators in parallel. The module of acoustic modeling was combined to a computer simulation program for the compressor performance. Validation of the simulation program has been carried out for a bench model compressor in a compressor calorimeter. Cooling capacity and the compressor input power were reasonably well compared between the simulation and the calorimeter test. Particularly, good agreement on P-V diagram between the simulation and the test was obtained.

Effect of displacement volume ratio on compressor performance for a twin rotary compressor (트윈 로타리 압축기의 행정 체적비가 압축기 성능에 미치는 영향)

  • Ahn, Jong-Min;Kim, Hyun-Jin
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.171-176
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    • 2008
  • As one way of design optimization of two-stage two-cylinder rotary compressor used for R410A heat pump application, displacement volume ratio, being defined by the ratio of the second stage cylinder volume to that of the first stage, has been varied and its effect on the compressor performance has been investigated by a computer simulation program. For simplicity, only the cylinder height of the second stage was varied to change the volume ratio. With increasing the volume ratio in the range of VR=$0.55{\sim}0.9$, volumetric efficiency increased monotonically, but adiabatic efficiency showed a maximum at around VR=0.6. Mechanical efficiency was little influenced by the volumetric ratio. As a consequence, maximum improvement of the compressor performance was found at around VR=0.7. Compared to a one-stage two-cylinder rotary compressor with about the same cooling capacity, COP improvement was about 6.96%.

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Performance Analysis of a $CO_2$ Two-Stage Twin Rotary Compressor ($CO_2$ 2단 트윈 로타리 압축기 성능해석)

  • Kim, Woo-Young;Ahn, Jong-Min;Kim, Hyun-Jin;Cho, Sung-Oug
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.1
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    • pp.19-27
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    • 2007
  • Analytical investigation on the performance of a two stage twin rotary compressor for $CO_2$ heat pump water heater system has been carried out. A computer simulation program was made based on analytical models for gas compression in control volumes, leakages among neighboring volumes, and dynamics of moving elements of the compressor. Calculated cooling capacity, compressor input, and COP were well compared to those of experiments over the compressor speeds tested. For the operating condition of suction pressure of 3 MPa, and discharge pressure of 9 MPa, and compressor inlet temperature of $35^{\circ}C$, the compressor efficiency was calculated to be 80.2%: volumetric, adiabatic, and mechanical efficiencies were 88.3%, 93.2%, and 92.7%, respectively. For the present compressor model, volumetric and adiabatic efficiencies of the second stage cylinder were lower by about $6{\sim}7%$ than those of the first stage mainly due to the smaller discharge port at the second stage. Parametric study on the discharge port size showed that the compressor performance could be improved by 3.5% just by increasing the discharge port diameter by 20%.

Performance Characteristics of a CO2 Cooling and Water Heating System with a Twin-rotary Compressor (트윈로터리 압축기 적용 냉방 및 급탕 겸용 이산화탄소 시스템의 성능특성에 관한 연구)

  • Cho, Hong-Hyun;Lee, Ho-Sung;Baek, Chang-Hyun;Kim, Yong-Chan;Cho, Sung-Wook
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.20 no.4
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    • pp.230-237
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    • 2008
  • The objective of this paper is to investigate the performance characteristics of a $CO_2$ cooling and water heating system using a twin-rotary compressor with the compression volume ratio of 0.6. The cooling performances of the $CO_2$ heat pump were measured and analyzed with the variations of charge amount, EEV opening, and compressor frequency. In addition, the performance of the combined system including cooling and water heating was also measured and analyzed by varying inlet temperature of the EEV. As a result, the optimal normalized charge and cooling COP in the cooling mode were 0.307 and 2.06, respectively. The application of the water heating into the $CO_2$ heat pump improved the cooling performance over 78% and decreased the EEV inlet temperature by $8^{\circ}C$, which can increase system reliability.

Solubility Consideration in Performance Analysis of a $CO_2$ Twin Rotary Compressor (오일 용해도를 고려한 $CO_2$ 트윈 로타리 압축기 성능해석)

  • Kim, Woo-Young;Ahn, Jong-Min;Kim, Hyun-Jin;Cho, Sung-Oug
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.19 no.12
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    • pp.842-849
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    • 2007
  • For a $CO_2$ two-stage twin rotary compressor used for heat pump water heater system, changes of $CO_2$ solubility in PAG oil were investigated along the gas passages from the first stage suction to final discharge. Only slight changes in solubility took place in suction chambers for both of the first and second stages, but for compression chambers, solubility variation ranged from 0.115 to 0.136, and from 0.133 to 0.182, respectively for the first and second stages. Calculation of gas flashing in parts of leakage oil flows and of oil contained in control volumes due to solubility changes was conducted and included in gas pressure calculation. For the second stage, gas flashing amounts to around $5%\sim6%$ for most leakage flows. Cooling capacity, compressor input, and COP obtained by calculation were well compared to the experimental results. Effects of operation speed on the compressor performance was also studied: as the shaft speed increased, adiabatic efficiency decreased rapidly due to increased over-compression loss.

A Combined Rotary Compressor-vane Expander (일체형 로타리 압축기-베인 팽창기)

  • Kim, Hyun Jin;No, Young Jae;Kim, Yong Hee
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.3
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    • pp.12-19
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    • 2015
  • As a means of improving cycle performance of a R410A air-conditioning system, a combined structure of compressor and expander was introduced. A vane rotary type expander was designed to share a common shaft with twin type rolling piston rotary compressor in a housing. Numerical simulation on the performance of the combined compressor and expander was carried out. At ARI condition, the volumetric and total efficiencies of the designed vane expander were 69.37% and 30.23%, respectively. With the application of this expander, the compressor input was reduced by 3.91%, and the cooling capacity was increased by 3.98%. As a result, COP of the air-conditioning system was improved by 8.2%. As the pressure difference between the condenser and the evaporator becomes large, COP improvement increases unless the mass flow rate in the expander exceeds that in the compressor.

Experimental Study on the Heating Performance of a $CO_2$ Heat Pump with Gas Injeciton (가스인젝션을 적용한 이산화탄소 열펌프의 난방성능에 관한 실험적 연구)

  • Baek, Chang-Hyun;Lee, Eung-Chan;Kang, Hoon;Kim, Yong-Chan;Cho, Sung-Wook
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.358-363
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    • 2007
  • In this study, experimental study on the heating performance of a $CO_2$ heat pump with gas injection was performed varying gas injection ratio and outdoor temperature to improve the heating performance of $CO_2$ heat pump. The twin rotary compressor having volume ratio of 0.7 was adopted in the $CO_2$ heat pump. From the test results, the heating capacity and COP were increased and the compressor discharge temperature was decreased with the increase of injection ratio. At the outdoor temperature of $-8^{\circ}C$, the heating capacity and COP with the injection were increased by 45% and 24%, respectively, compared with non-injection condition.

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Effects of Vapor Injection on a Compressor in a Transcritical CO2 Cycle (초임계 CO2 사이클에서 가스 인젝션이 압축기 성능에 미치는 영향)

  • Kim, Woo-Young;Shim, Jae-Hwi;Lee, Yong-Ho;Kim, Hyun-Jin
    • The KSFM Journal of Fluid Machinery
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    • v.10 no.2 s.41
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    • pp.16-21
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    • 2007
  • Potential advantages of using vapor injection in a two stage rotary compressor for a $CO_2$ heat pump water heater system were addressed in this paper by numerical simulation. Vapor separated from a flash tank in the middle of the expansion process can be used for injection into the second stage suction plenum of the compressor to improve the system performance. Vapor injection increases the intermediate pressure between the two stages, thus increasing the first stage compressor work and reducing that of the second stage. As a whole, however, the compressor input power increases due to injected mass flow rate for the second stage. Computer simulation showed that increment of the cooling capacity by vapor injection exceeded that of the compressor work, thus improving the system performance. COP improvement by vapor injection was calculated to be about 5-14% for normal operating conditions. With vapor injection, a maximum COP was found when the displacement volume of the second stage becomes 90-95% of that of the first stage of the compressor.