• 제목/요약/키워드: Turning operations

검색결과 76건 처리시간 0.02초

신경망을 이용한 선삭가공 시 Chatter vibration의 감시 (Using Neural Network Approach for Monitoring of Chatter Vibration in Turning Operations)

  • 남용석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.28-33
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    • 2000
  • The monitoring of the chatter vibration is necessarily required to do automatic manufacturing system. To this study, we constructed a sensing system using tool dynamometer in order to the chatter vibration on cutting process. And a approach to a neural network using the feature of principal cutting force signals is proposed. with the error back propagation training process, the neural network memorized and classified the feature of principal cutting force signals. As a result, it is shown by neural network that the chatter vibration can be monitored effectively.

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선삭변수 최적화를 위한 진화 알고리듬 응용 (Turning Parameter Optimization Based on Evolutionary Computation)

  • 이성열;곽규섭
    • 경영과학
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    • 제18권2호
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    • pp.117-124
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    • 2001
  • This paper presents a machining parameter selection approach using an evolutionary computation (EC). In order to perform a successful material cutting process, the engineer is to select suitable machining parameters. Until now, it has been mostly done by the handbook look-up or solving optimization equations which is inconvenient when not in handy. The main thrust of the paper is to provide a handy machining parameter selection approach. The EC is applied to rapidly find optimal machining parameters for the user\\`s specific machining conditions. The EC is basically a combination of genetic a1gorithm and microcanonical stochastic simulated annealing method. The approach is described in detail with an application example. The paper concludes with a discussion on the potential of the proposed approach.

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Hybrid Type II fuzzy system & data mining approach for surface finish

  • Tseng, Tzu-Liang (Bill);Jiang, Fuhua;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • 제2권3호
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    • pp.137-147
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    • 2015
  • In this study, a new methodology in predicting a system output has been investigated by applying a data mining technique and a hybrid type II fuzzy system in CNC turning operations. The purpose was to generate a supplemental control function under the dynamic machining environment, where unforeseeable changes may occur frequently. Two different types of membership functions were developed for the fuzzy logic systems and also by combining the two types, a hybrid system was generated. Genetic algorithm was used for fuzzy adaptation in the control system. Fuzzy rules are automatically modified in the process of genetic algorithm training. The computational results showed that the hybrid system with a genetic adaptation generated a far better accuracy. The hybrid fuzzy system with genetic algorithm training demonstrated more effective prediction capability and a strong potential for the implementation into existing control functions.

바이모달 트램용 감속기어장치의 무부하 성능평가 (Idling Performances of Reduction Gear Unit for Bimodal Tram)

  • 김연수;목재균;장세기;홍용기;김용기;김진완;김태형
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 추계학술대회 논문집
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    • pp.584-589
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    • 2008
  • A bi-modal tram has been developing to consist of articulated-two cars propelled by CNG hybrid (series type) in Korea since 2003. All wheels are driven by electrical motors independently, which can eliminate differential gears to reduce turning radius and make low floor to provide the old and the handicapped with easy access. In the bi-modal tram, therefore, reduction gear unit is key technology to make low floor and drive wheels independently. This study was aimed at performance evaluations of the reduction gear unit for the bi-modal tram. Oil leakage, oil temperature, vibration, acoustic noise in idle operations were measured for the reduction gear unit of the bimodal tram.

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고속태핑에 있어서 탭의 형상과 절삭토크의 특성 (On Tap Geometry and Characteristics of Torque in High Speed Tapping)

  • 최만성;송지복
    • 한국정밀공학회지
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    • 제13권8호
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    • pp.139-145
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    • 1996
  • Tapping is one of the most widely used machining operations. There are several methodes of producing external screw threads, e.g. turning, milling with single or multiple cutter, rolling, and grinding, but the methods available for cutting enternal threads are less numerous, and for threads in small holes, tapping is employed almost exclusively. In this study, the tap with the various geometry has been developed in order to tap special workmaterial at considerably higher cutting speed than that of the conventional HSS tap. The experimental tests are run with various cutting speed by using a piezo type tool dynamometer to measure tapping torque. Tapping torque is affected by the design of the tap, which seems to be due to internal friction and shearing of the metal. It is clarified that the process of chip formation strongly depends on rake angle, relief angle, angle of twist.

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NC 정보와 이송축 모터 전류를 이용한 선삭 가공 상태 감시 (Monitoring of Machining State in Turning by Means of Information and Feed Motor Current)

  • 안중환;김화영
    • 대한기계학회논문집
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    • 제16권1호
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    • pp.156-161
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    • 1992
  • 본 연구에서는 이송축 직류 서보 모터의 전류신호와 NC정보를 이용해서 선삭 가공상태를 감시하는 시스템을 개발하였다. 모터 전류는 가공 부하의 상태를 잘 나 타내며, NC 장치에 내장되어 있기 때문에 신호 검출을 위한 별도의 센서가 필요 없어 서 공구가 수시로 바뀌는 NC작업 감시를 위한 유효한 신호이다. 또 NC 정보로부터 작업을 예측함으로써 감시 대상을 명확히 하고 신뢰성을 높이고자 하였다. 전체적인 감시 시스템의 프로그래밍 언어로는 C를 사용하여, 실시간 감시처리를 가능하게 하였 다.

무·배추 수확 작업을 위한 다목적 주행플랫폼 개발 (Development of a multi-purpose driving platform for Radish and Chinese cabbage harvester)

  • 이해나;김용주
    • 드라이브 ㆍ 컨트롤
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    • 제20권3호
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    • pp.35-41
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    • 2023
  • Radish and Chinese cabbage are the most produced and consumed vegetables in Korea. The mechanization of harvesting operations is necessary to minimize the need for manual labor. This study to develop and evaluate the performance of a multi-purpose driving platform that can apply modular Radish and Chinese cabbage harvesting devices. The multi-purpose driving platform consisted of driving, device control, engine, hydraulic, harvesting, conveying, and loading part. Radish and Chinese cabbage harvesting conducted using the multi-purpose driving platform each harvesting module. The performance of the multi-purpose driving platform was evaluated the field efficiency and loss rate. The total Radish harvesting operation time 34.3 min., including 28.8 min., of harvesting time, 1.9 min., of turning time, and 3.6 min., of replacement time of bulk bag. During Radish harvesting, the field efficiency and average loss rate of the multi-purpose driving platform were 2.0 hr/10a and 3.1 %. Chinese cabbage harvesting operation 49.3 min., including 26.6 min., of harvesting time, 4.6 min., of turning time, and 18.1 min., of replacement time of bulk bag. During Chinese cabbage harvesting, the field efficiency and average loss rate of the multi-purpose driving platform 2.1 hr/10a and 0.1 %. Performance evaluation of the multi-purpose driving platform that harvesting work was possible by installing Radish and Chinese cabbage harvest modules. Performance analysis through harvest performance evaluation in various Radish and Chinese cabbage cultivation environments is necessary.

Prototype Development of a Three-wheel Riding Cultivator and Its Basic Performance

  • Lee, Beom Seob;Yoo, Soonam;Lee, Changhoon;Choi, Il Su;Choi, Yong;Yun, Young Tae
    • Journal of Biosystems Engineering
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    • 제43권4호
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    • pp.285-295
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    • 2018
  • Purpose: The aim of this study is to develop a three-wheel riding cultivator for improving the performance of the current four-wheel riding cultivators in the market. Methods: A prototype three-wheel riding cultivator with the rated power of 15.5-kW, a primary hydrostatic and a two-speed selective gear transmission shifts, front/rear three-wheel drive, a hydraulic wheel tread adjustment, and the mid-section attachment of the major implements was designed and constructed. Its specifications and basic performance are investigated. Results: The maximum speeds of the prototype at the low and high stages were measured to be approximately 7.31, and 11.29 km/h in forward travel, respectively, and approximately 3.60, and 6.37 km/h in rearward travel, respectively. The minimum ground clearance is shown to be 670 mm. The rotating speeds of the power takeoff (PTO) shaft at the low and high stages are shown to be approximately 795 and 1,140 rpm, respectively. The tread of the rear wheels, the minimum radius of turning, and the maximum lifting height of the parallel link device are measured to be within 1,320-1,720 mm, 2.80 m, and 390 mm, respectively. Approximately 25.3% and 74.7% of the total weight of the prototype are distributed in the front and rear wheels on flat ground, respectively. When the tread of rear wheels increased from 1,320 to 1,720 mm, the left and right static lateral overturning angles increased from $33.4^{\circ}$ to $39.1^{\circ}$ and from $29.0^{\circ}$ to $36.1^{\circ}$, respectively. Conclusions: The prototype three-wheel riding cultivator showed a wide range of travel and PTO speeds, high minimum ground clearance, small minimum radius of turning, and easy control of the rear wheel tread. Further, the easy observation of cultivating operations by mid-mounting the implements can improve quality of work. Therefore, the prototype is expected to contribute to the riding mechanization of cultivating operations for various upland crops in Korea.

선삭가공에서의 형상 정밀도에 대한 평가 (Evaluation of the Shape Accuracy of Turning Operations)

  • 박동근;이준성
    • 한국산학기술학회논문지
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    • 제16권3호
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    • pp.1645-1651
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    • 2015
  • 본 연구에서는 선삭 작업에서 가공 여유각 변경에 따른 피삭재의 형상정밀도가 어떻게 변화되는지 분석하고자 하였다. 피삭재는 3가지로 SM45C(기계구조용탄소강), SCM415(크롬몰리브덴강), STS303(스테인리스강)을 선택하여 정해진 가공조건인 회전속도 2,500 rpm으로 시작하여 이송속도 0.07 mm/rev와 0.10 mm/rev를 기준으로 가공깊이 0.1 mm, 0.2 mm, 0.3 mm 그리고, 절인 경사각인 네거티브 경사각 $0.0^{\circ}(-6.0^{\circ})$, $0.3^{\circ}(-6.3^{\circ})$, $0.9^{\circ}(-6.9^{\circ})$의 3가지 형태로 가공하였을 경우, 재료별 가공정밀도, 원통도, 동축도, 진원도 등의 결과를 비교 분석하였다. 피삭재의 재질별로 알아본 원통도의 정밀도는 $0.0^{\circ}{\rightarrow}0.3^{\circ}{\rightarrow}0.9^{\circ}$의 순으로 $0.9^{\circ}$일 경우가 가장 좋은 원통도 값을 나타냈다. 결과적으로 바이트의 네거티브 경사각이 커지면 정밀도가 특정 부분에서 재질에 관계없이 좋아져서 가공성이 향상됨을 알 수 있었다. 또한, 이송속도와 절삭 깊이에 따라 가공형상이 변화한다는 것과 재질에 따라 다르게 적용되어야 한다는 것을 확인하게 되었다.

광섬유 센서의 보링 바 삽입에 의한 진동측정 (The Vibration Measurement of Boring Process by Using the Optical Fiber Sensor at inside of Boring Bar)

  • 송두상;홍준희;곽양양
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.709-715
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    • 2011
  • Chattering in cutting operations are usually a cumbersome part of the manufacturing process in mechanical. Particular, machining performance such as that of the boring process is limited by cutting condition at the movable components. Among various sources of chatter vibration, detrimental point in cutting condition is found a mechanical condition on overhang. It limits cutting speed, depth, surface roughness and tool wear failure as result because the all properties are varying with the metal removal process. In this case, we have to observe the resonance frequencies of a boring bar for continuous cutting. In the established research, boring bar vibration of cutting system has been measured with the aid of accelerometer. However, the inherent parameters of internal turning operations are severely limit for the real time monitoring on accelerometers. At this point, this paper is proposed other method for real time monitoring during continuous cutting with optical fiber at the inside of boring bar. This method has been used a plastic fiber in the special jig on boring bar by based on experimental modal analysis. In this study, improvement of monitoring system on continuous internal cutting was attempted using optical fiber sensor of inside type because usually chattering is investigated experimentally measuring the variation in chip thickness. It is demonstrated that the optical fiber sensor is possibility to measure of chattering with real time in boring process.