• Title/Summary/Keyword: Turning operations

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ENGINEERED SURFACE CONTROL IN TURNING PROCESS (선삭에서의 가공 표면 제어)

  • 홍민성
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.4 no.3
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    • pp.48-57
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    • 1995
  • The feasibility of generating controller surface topographies in single-point conventional turning operations is investigated. First, a mathematical model of the surface generation process was developed. Second, in order to control the texture of the machined surface, a micro-positioning stage and the associated command generation software were designed and built. Experimental examples have shown that surface texture can be precisely controlled and is in good agrement with the theoretical predictions.

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ENGINEERED SURFACE CONTROL IN TURNING PROCESS

  • 홍민성
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1995.03a
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    • pp.24-33
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    • 1995
  • The feasibility of generating controlled surface topographies in single-point conventional turning operations is investigated. First a mathematical model of the surface generation process was developed. Second in order to control the texture of the machined surface a micro-positioning stage and the associated command generation software were designed and built. Experimental examples have shown that surface texture can be precisely controlled and is in good agreement with the theoretical predictions.

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Development of an Analysis Tool for Production Time for Components Machined by Turning (선삭 가공 부품의 생산 시간 분석 툴 개발)

  • Jin-Woo Choi
    • Design & Manufacturing
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    • v.18 no.2
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    • pp.51-56
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    • 2024
  • In this study, a tool was developed for analyzing production lead time in turning operations. It is expected to help to reduce machining time and to identify, for example, tool change intervals. The tool was developed using Visual Basic.Net and features a user-friendly graphical user interface (GUI) that allows users to easily input cutting conditions and calculate the usage time and feeding distance for each cutting tool based on a G-code program. Object-oriented programming techniques were also used to encapsulate and classify complex logic, thereby efficiently organizing and managing the functions and data structures of this analysis tool. The analysis tool provides various outputs. It calculates the use time of each detailed process of the turning operation, the use time of each tool, the use time of each type of feeding, and also generates the data needed for cutting time analysis, which can be visualized in charts. The analysis tool developed in this study is expected to significantly contribute to improving the efficiency of manufacturing processes and increasing productivity, particularly, in the manufacturing of components requiring massive material removal, such as aircraft parts.

Development of Manipulator for Vertically Moving Multi-Joint Apple Harvesting Robot(I) -Design.Manusacturing- (수직 다관절 사과수확로봇의 매니퓰레이터 개발 (I) -설계.제작-)

  • 장익주
    • Journal of Biosystems Engineering
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    • v.25 no.5
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    • pp.399-408
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    • 2000
  • This study is final focused on developing fruit harvesting robot can distinguish fruit type and status accurately. Multi-joint robot is able to discriminate tree shape and select mature fruit by image processing. The multi-joint robot consists of (a) rotating base, (b)turning first joint-arm, (c)rotating and turning second joint-arm, (d)rotating and turning third joint-arm, (e)rotating and turning last joint and (f)picker hand. The operational ranges of the robot are: horizontal 860~2,220mm, vertical 1,440~2,260mm, 270 degrees’rotation angle, 90 or 270 degrees’turning angle. The robot weighs 330kg. The multi-joint robot was designed in high accuracy and efficiency by getting as close as the movements of human arms and waist.

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Turning STEP- NC paradigm and delta volume decomposition (선반용 STEP-NC 패러다임 및 델터볼륨 분해 알고리즘)

  • Lee Byeong Eon;Jeong Dae Hyeok;Seo Seok Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2003.05a
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    • pp.217-224
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    • 2003
  • ISO 14649 is a new interface (or language) standard for the CAD-CAM -CNC chain, currently under establishment by ISO TC184 SCI and SC4 . Upon completion, it will replace ISO 6983, so called M amp; G codes used for CNC since 1950' s. As the new language is being established, a new CNC controller called STEP-CNC (STEP­compliant CNC), capable of carrying out various intelligent tasks using the new language as an input, receives worldwide attention. In this paper, we present a distributed architecture for STEP-NC system based on the generic paradigm of STEP-NC. The STEP-NC system is consisted of 3 sub-systems: 1) CGS (Code Generation System), 2) CES (Code Edit System), and 3) ACS (Autonomous Control System). Also presented in this paper is algorithm for delta volume decomposition, a crucial algorithm for developing CGS. First method is based on the cutting tool and the second method is based on the turning features commonly used in the shop floor. An illustrative example is given to compare the two methods, and to illustrate usage scenario of the delta volume in the turning STEP- NC system under development.

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Part programming with STEP-NC turning data model and XML adaptation (선반용 STEP-NC 파트 프로그래밍 및 XML의 채용)

  • Jeong, Dae-Hyeok;Lee, Byeong-Eon;Seo, Seok-Hwan
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.257-264
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    • 2004
  • 분산 제조 시스템간의 협업을 가능케 하는 e-Manufacturing paradigm 의 성공을 위해서는 CAD-CAM-CNC chain 의 제조 분야뿐만 아니라 SCM, ERP, CRM 등의 상위 시스템과의 제품 및 가공 정보의 원활한 흐름이 필수적이다. STEP 과 STEP-NC 는 이를 해결할 표준으로 자리매김 할 것으로 기대되고 있다. 본 논문은 STEP-NC 의 국내 promotion 차원에서 참고문헌 [1]의 밀링용 파트프로그래밍 소개에 이어: 1) 선반용 데이터 모델, 2) 선반용 파트 프로그램의 작성 방법, 3) XML 을 이용한 파트 프로그램의 표현 방법들을 소개하고, 4) STEP-NC 기반의 생산 환경 구축을 위한 방안을 기술하였다.

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Cutting Force Control of a CNC Machine Using Fuzzy Theory (퍼지이론을 이용한 CNC 공작기계의 절삭력제어)

  • Noh, Sang-Hyun;Lee, Sang-Gyu;Park, Un-Hwan;Lim, Yeun-Kyu
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.123-130
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    • 2000
  • Fuzzy control is proposed to regulate cutting force in turning operations under varying cutting conditions. The traditional linear controllers based on crisp mathematical model cannot effectively control cutting force becasue of the nonlinear dynamics of turning operations. The proposed fuzzy controller is based on operator experience and expert knowledge. The membership functions for the inputs and the output of the controller are designed. Cutting force is regulated by adjusting feedrate according to the variation of cutting conditions. The performance of the proposed controller is evaluated by experiments. The results of experiments show that the proposed fuzzy controller has a good cutting force regulation over a wide range of cutting conditions.

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A Study on Cutting Tool Selection Techniques for Rough and Finish Turning Operations (선삭가공에서 황삭 및 정삭용 절삭공구선정방법에 관한 연구)

  • 김인호
    • Korean Journal of Computational Design and Engineering
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    • v.3 no.4
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    • pp.236-242
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    • 1998
  • This paper presents a development of computer aided cutting tool selection techniques for rough and finish turning operations. The developed system,. which is one of important activities for computer aided operation planning, firstly implements operation sequencing. Then, from relations of the size of machined area, recommended finishing allowance and maximum depth of cut, a main machining method is selected, a number of cut is calculated, cutting tools including toolholders and inserts are selected, and values for cutting parameters are determined. A cutting tool selection procedure is proposed for toolholders and inserts of ISO code in rough cutting, and some important parameters such as holder style, tool approach angle, tool function and its direction are described in detail. In order to demonstrate the validity of the system a case study is performed.

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The Machinability Estimation Depending on Cutting Condition in A16061-T6 Turning Operations (A16061-T6의 선삭가공에서 가공조건에 따른 절삭특성 평가)

  • Choi, Tae-Kyu;Kim, Jeong-Suk;Park, Jin-Hyo;Lim, Hak-Jin
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.675-680
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    • 2009
  • Because of high specific stiffness, the aluminum alloy has been used for various industry field. Specially, the heat-treated aluminum alloy is difficult-to-machine material and machining test is necessary to evaluate and improve the machinability. In order to manufacture the functional part, appropriate cutting condition is selected by considering surface quality, machining time, and workpiece deflection by cutting force. In this investigation, the machinability of A16061-T6 is estimated by changing cutting conditions. The variable cutting conditions are cutting speed, depth of cutting, and feed rate. The estimation is done by analysis of cutting force, surface roughness, and surface shape according to the change of cutting conditions.

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