• 한국항공운항학회지
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• 제27권4호
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• pp.21-26
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• 2019

The purpose of this study is to suggest a method for the efficient preventive maintenance of aircraft gas turbine engine turbine blades. For this study, the types and characteristics of gas turbine engines and its turbine blades were studied, the turbine blade defect types that caused an In-Flight Shut Down(IFSD) were analyzed, the blade failure rate according to the blade life cycle was analyzed through the Weibull distribution, one of the statistical techniques. Through these research results, it is possible to supplement the problems of the life cycle management and maintenance method of the turbine blade, and to suggest the measures to strengthen the preventive maintenance of the turbine blade. In this analysis, when total cycle of turbine blade exceeds 18,000 cycles, the failure rate is over 98%, and then the special management measures are required.

• Advances in aircraft and spacecraft science
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• 제3권4호
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• pp.503-521
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• 2016

Variances in turbomachinery blades caused by manufacturing, operation or regeneration can result in modified structural behavior. In this work, the scatter of geometrical and material properties of a turbine blade and its influence on structure performance is discussed. In particular, the vibration characteristics and the lifetime of a turbine blade are evaluated. Geometrical variances of the surface of the blades are described using the principal component analysis. The scatter in material properties is considered by 16 varying material parameters. Maximum vibration amplitudes and the number of load cycles the turbine blade can withstand are analyzed by finite element simulations incorporating probabilistic principles. The probabilistic simulations demonstrate that both geometrical and material variances have a significant influence on the scatter of vibration amplitude and lifetime. Dependencies are quantified and correlations between varied input parameters and the structural performance of the blade are detected.

• 한국유체기계학회 논문집
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• 제19권6호
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• pp.14-18
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• 2016

Multi-MW wind turbines have very large blades over 40~50 m in length. Some factors like wind shear and tower shadow make an effect on asymmetric loads on the blades. Larger asymmetric loads are produced as the length of blade is getting longer. In this paper, a 2 MW on-shore wind turbine is considered and variations of thrust on 3 blades and rotor hub under wind shear are calculated by using a commercial Bladed S/W and dynamic properties of the thrust variations are investigated. It is shown that the amplitude of the asymmetric thrust on each blade under wind shear is getting larger as the wind speed increases, the frequency of the thrust variation on each blade is same as the one of rotor speed, and the frequency of the thrust variation at rotor hub is 3 times as high as the one of rotor speed.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2000년도 유체기계 연구개발 발표회 논문집
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• pp.169-175
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• 2000

A design method for transonic turbine blades is developed based on Navier-Stokes equations. The present computing process is done on the four separate steps, 1.e., determination of the blade profile, generation of the computational grids, cascade flow simulation and analysis of the computed results in the sense of the aerodynamic performance. The blade shapes are designed using the cubic polynomials under the control of the design parameters. Numerical methods for the flow equations are based on Van-Leer's FVS with an upwind TVD scheme on the finite volume. Applications are made to the VKI transonic rotor blades. Computed results are analyzed with respect to the aerodynamic performance and are compared with the experimental data.

• Journal of Mechanical Science and Technology
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• 제17권1호
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• pp.114-121
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• 2003

Water droplet erosion is one of major concerns in the design of modern large fossil steam turbines because it causes serious operational problems such as performance degradation and reduction of service life. A new erosion model has been developed in the present study for the prediction of water droplet erosion of rotor blades operated in wet steam conditions. The major four erosion parameter : impact velocity, impacting droplet flow rate, droplet size and hardness of target are involved in the model so that it can also be used for engineering purpose at the design stage of rotor blades. Comparison of the predicted erosion rate with the measured data obtained from the practical steam turbine operated for more than 90,000 hours shows good agreement.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2000년도 추계학술대회논문집
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• pp.612-617
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• 2000

This paper describes the experience gained from the treatments for prevention of blade failure occurred in the low-pressure turbine. Some cracks due to high cycle fatigue were found at the blades in low-pressure turbines after long time operation. Such failure was mainly caused by the resonance of the blade with the vane passing frequency excitation. If a natural frequency of the blade exists near the excitation frequency, a resonant vibration can occur and leads to a large amount of stress which may cause fatigue failures in turbine blades. To avoid the resonance of the blade, some modifications have been performed and full-scaled mockup testing has been done to confirm the verification for modification. Test result shows that enlarging the span cover is very useful to change the natural frequency of the grouped blades effectively.

• 한국기계가공학회지
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• 제18권10호
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• pp.110-115
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• 2019

Stationary and rotating blades can be found in a steam turbine generator and the airfoil shapes of these blades can be defined by point data from an aerodynamic design system. The main design process of blades is composed of two steps: first, the blade surface is modeled with the point data; and then, the section data is generated which contains composite curves with line segments and arcs for CAE of the blade. The surface is modeled by a curve-net defined by the point data, which may be extended to obtain the section data to model the blade. This paper presents methods for automating the above-mentioned steps, which have been implemented in the commercial CAD/CAM system, Unigraphics, with API functions written in C-language. Finally, the proposed methods have been applied to model the blade of a steam turbine generator.

• 한국추진공학회지
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• 제12권1호
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• pp.1-6
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• 2008

실매질 시험용 30톤급 터보펌프 터빈의 성능시험을 수행하였다. 날카로운 익단의 동익과 원호 익단의 동익을 가진 두 종류의 터빈로터에 대한 성능시험을 수행하였으며 아울러 다양한 압력비와 회전수에 따른 터빈 축추력의 변화를 동시에 측정하였다. 시험결과, 날카로운 익단의 터빈로터가 원호익단을 가진 터빈로터에 비해 설계 상사점에서 약 1% 높은 효율을 나타내는 것으로 측정되었다. 터빈 축추력은 회전수에 따라 선형적으로 변화하며 터빈 압력비에 큰 영향을 받는 것으로 나타났다.

• Smart Structures and Systems
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• 제20권3호
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• pp.311-328
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• 2017

The characteristics of boundary layers have significant effects on the aerodynamic forces and vibration of the wind turbine blade. The incorporation of active trailing edge flaps (ATEF) into wind turbine blades has been proven as an effective control approach for alleviation of load and vibration. This paper is aimed at investigating the effects of external trailing edge flaps on the flow pattern and velocity distribution within a boundary layer of a NREL 5MW reference wind turbine, as well as designing a new type of velocity sensors for future validation measurements. An aeroelastic-aerodynamic simulation with FAST-AeroDyn code was conducted on the entire wind turbine structure and the modifications were made on turbine blade sections with ATEF. The results of aeroelastic-aerodynamic simulations were combined with the results of two-dimensional computational fluid dynamic simulations. From these, the velocity profile of the boundary layer as well as the thickness variation with time under the influence of a simplified load case was calculated for four different blade-flap combinations (without flap, with $-5^{\circ}$, $0^{\circ}$, and $+5^{\circ}$ flap). In conjunction with the computational modeling of the characteristics of boundary layers, a bio-inspired hair flow sensor was designed for sensing the boundary flow field surrounding the turbine blades, which ultimately aims to provide real time data to design the control scheme of the flap structure. The sensor element design and performance were analyzed using both theoretical model and finite element method. A prototype sensor element with desired bio-mimicry responses was fabricated and validated, which will be further refined for integration with the turbine blade structures.

• 한국유체기계학회 논문집
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• 제5권4호
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• pp.11-18
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• 2002

A turbopump system composed of two pumps and one turbine is considered. The turbine composed of a nozzle and a rotor is used to drive the pumps while gas passes through the nozzle and potential energy is converted to kinetic energy, which forces the rotor blades to spin. In this study, an aerodynamic design of turbine system is investigated with some pre-determined design requirements (i.e., pressure ratio, rotational speed, required power, etc.) following Liquid Rocket Engine (L.R.E.) system specifications. For simplicity of turbine system, impulse-type rotor blades for open-type L.R.E. have been chosen. Usually, the open-type turbine system requires low mass flow-rate compared to close-type system. In this study, a partial admission nozzle is adopted to maximize the efficiency of the open-type turbine system. A design methodology of turbine system was introduced. Especially, partial admission nozzle was designed by means of simple empirical correlations between efficiency and configuration of the nozzle. Finally, a turbine system design is presented for a 10 ton thrust level of L.R.E.