• Title/Summary/Keyword: Turbine Nozzle

Search Result 302, Processing Time 0.026 seconds

Identification of Failure Cause for 300 MW LP Turbine Blade through Vibration Analysis (진동 해석을 통한 300 MW급 저압터빈 블레이드의 손상 원인 규명)

  • Bae, Yong-Chae;Lee, Hyun;Kim, Hee-Soo
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.15 no.9 s.102
    • /
    • pp.1100-1107
    • /
    • 2005
  • The failure of blades frequently happened in the 300 MW LP(low pressure) turbine until now and they are maintaining the blades periodically during outage. So the blade-disk system is analysed by FEM in order to identify the main cause of failure of blade row. It is found that the stress of root's hole is highest in comparison with other parts from the result of the steady stress analysis. Also, the two dangerous frequencies which is related to the resonance condition are found in the interference diagram. One is 1,316 Hz. The other is 2,981 Hz which is related to the 1 nozzle passing frequency. The dynamic stress analysis is performed to identify more accurate root cause for failure of blade row It is confirmed that the dynamic stress of the former is higher than one of the latter From these results, it is concluded that the former has deeply something to do with the failure of blades more than the tatter. Based on versatile investigation and deliberation, the change of blade's grouping is determined to avoid the resonance condition with the operating speed. After the blade grouping is changed, the former frequency vanish completely but the latter is still in existence in the interference diagram. Fortunately, It is confirmed that the dynamic stress of the new blade grouping is lower than one of the old blade grouping. 2 years has passed since modification and the LP turbine is operated well without failure so far.

Conceptual Design of Turbine Exhaust System for 3rd stage of Launch Vehicle (한국형발사체 3단 터빈배기부 개념설계)

  • Shin, DongSun;Kim, KyungSeok;Han, SangYeop;Bang, JeongSuk;Kim, HyenWoong;Jo, DongHyuk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2017.05a
    • /
    • pp.1068-1071
    • /
    • 2017
  • The turbine exhaust system consists of a turbine flange, heat exchanger, exhaust duct and thrust nozzle. Heat exchanger is used for the launch vehicle because of the advantage of reducing the weight of the helium gas and the storage tank by using the heat exchanger pressurization method compared to the cold gas pressurizing method. Since the gas generator is combusted in fuel-rich condition, the soot is contained in the combustion gas. Hence, the heat exchanger should be designed considering the reduction of the heat exchange efficiency due to the soot effect. In addition, the uncertainty of the heat exchange calculation and the evaluation of the influence of the combustion gas soot on the heat exchange can not be completely calculated, so the design requirements must include a structure that can guarantee and control the temperature of the heat exchanger outlet. In this paper, it is described that the component allocation, the design method considering the manufacture of internal structure, the advantages of new concept of nozzle design.

  • PDF

Characteristics and Development Trends of Heat-Resistant Composites for Flight Propulsion System (비행체 추진기관용 내열 복합재의 특성 및 개발 동향)

  • Hwang, Ki-Young;Park, Jong Kyoo
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.47 no.9
    • /
    • pp.629-641
    • /
    • 2019
  • In order to limit the temperature rise of the structure to a certain level or less while maintaining the aerodynamic shape of solid rocket nozzle by effectively blocking a large amount of heat introduced by the combustion gas of high temperature and high pressure, the heat-resistant materials such as C/C composite having excellent ablation resistance are applied to a position in contact with the combustion gas, and the heat-insulating materials having a low thermal diffusivity are applied to the backside thereof. SiC/SiC composite, which has excellent oxidation resistance, is applied to gas turbine engines and contributes to increase engine performance due to light weight and heat-resistant improvement. Scramjet, flying at hypersonic speed, has been studying the development of C/SiC structures using the endothermic fuel as a coolant because the intake air temperature is very high. In this paper, characteristics, application examples, and development trends of various heat-resistant composites used in solid rocket nozzles, gas turbine engines, and ramjet/scramjet propulsions were discussed.

Numerical Analysis on Effects of Positioning and Height of the Contoured Endwall on the Three-Dimensional Flow in an Annular Turbine Nozzle Guide Vane Cascade (끝벽의 설치 위치 및 변형 높이에 따른 환형 터빈 노즐 안내깃 캐스케이드 내 3차원 유동에 미치는 영향에 관한 수치해석)

  • Lee, Wu-Sang;Kim, Dae-Hyun;Min, Jae-Hong;Chung, Jin-Taek
    • Proceedings of the KSME Conference
    • /
    • 2007.05b
    • /
    • pp.3247-3252
    • /
    • 2007
  • Endwall losses contribute significantly to the overall losses in modern turbomachinery, especially when aerodynamic airfoil load and pressure ratio are increased. Hence, reducing the extend and intensity of the secondary flow structures helps to enhance overall efficiency. From the large range of viable approaches, a promising combination positioning and height of endwall contouring was chosen. The objective of this study is to document the three-dimensional flow in a turbine cascade in terms of streamwise vorticity, total pressure loss distribution and static pressure distribution on the endwall and blade surface and to propose an appropriate positioning and height of the endwall contouring which show best secondary, overall loss reduction among the simulated endwall. The flow through the gas turbine were numerically analyzed using three dimensional Navier-Stroke equations with a commercial CFD code ANSYS CFX-10. The result shows that the overall loss is reduced near the flat endwall rather than contoured endwall, and the case of contoured endwall installed at 30% from leading edge with height of 25% for span showed best performance.

  • PDF

Effect of Blade Angles on a Micro Axial-Type Turbine Operated in a Low Partial Admission Rate (부분분사 마이크로 축류형터빈에서의 익형각 효과에 관한 연구)

  • Cho, Soo-Yong;Cho, Bong-Soo;Cho, Chong-Hyun
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.11 no.4
    • /
    • pp.10-18
    • /
    • 2007
  • A tested micro axial-type turbine consists of two stages and its mean radius of rotor flow passage is 8.4 mm. This turbine could be applied to a driver of micro power system, and its rotational speed in the unloaded state reaches to 100,000 RPM. The performance of this system is sensitive depending on the blade angles of the rotor and stator because it is operated in a low partial admission rate, so a performance test is conducted through measuring the specific output power and the net specific output torque with various blade angles on the nozzle, stator and rotor. The experimental results show that the net specific output torque is varied by 15% by changing the rotor blade angle, and the optimal incidence angle is about $10.3^{\circ}$.

Meanline Analysis Method for Performance Analysis of a Multi-stage Axial Turbine in Choking Region (다단 축류 터빈에서의 초킹 영역 탈설계 성능 해석을 위한 평균반경 해석법)

  • Kim, Sangjo
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.22 no.2
    • /
    • pp.20-28
    • /
    • 2018
  • In general, the choking phenomenon occurs due to the flow acceleration of a turbine under high pressure-ratio. During choking, the total pressure ratio increases without any variation in the mass flow rate. It is difficult to predict choking characteristics by using conventional meanline analysis, which utilizes mass flow inlet boundary condition. In this study, an algorithm for predicting the choking point is developed to solve this problem. In addition, a performance estimation algorithm is presented to estimate the performance after choking, based on the flow behavior of flow expansion at the choked nozzle or rotor. The analysis results are compared with 3D CFD analysis and experimental data to validate this method.

Exploration of emerging technologies based on patent analysis in complex product systems for catch-up: the case of gas turbine (복합제품시스템 추격을 위한 특허 기반 부상기술 탐색: 가스터빈 사례를 중심으로)

  • Kwak, Kiho;Park, Joohyoung
    • Knowledge Management Research
    • /
    • v.17 no.2
    • /
    • pp.27-50
    • /
    • 2016
  • Korean manufacturing industry have recently faced the catch-up of China in the mass commodity product, such as automotive, display, and smart phone in terms of market as well as technology. Accordingly, discussion on the importance of achieving catch-up in complex product systems (CoPS) has been increasing as a new innovation engine for the industry. In order to achieve successful catch-up of CoPS, we explored emerging technologies of CoPS, which are featured by the characteristics of radical novelty, relatively fast growth and self-sustaining, through the study of emerging technologies of gas turbine for power generation. We found that emerging technologies of the gas turbine are technologies for combustion nozzle and composition of electrical machine for increasing power efficiency, washing technology for particulate matter, cast and material processing technology for enhancing durability from fatigue, cooling technologies from extremely high temperature, interconnection operation technology between renewable energy and the gas turbine for flexibility in power generation, and big data technology for remote monitoring and diagnosis of the gas turbine. We also found that those emerging technologies resulted in technological progress of the gas turbine by converging with other conventional technologies in the gas turbine. It indicates that emerging technologies in CoPS can be appeared on various technological knowledge fields and have complementary relationship with conventional technologies for technology progress of CoPS. It also implies that latecomers need to pursue integrated learning that includes emerging technologies as well as conventional technologies rather than independent learning related to emerging technologies for successful catch-up of CoPS. Our findings provide an important initial theoretical ground for investigating the emerging technologies and their characteristics in CoPS as well as recognizing knowledge management strategy for successful catch-up of latecomers. Our findings also contribute to the policy development of the CoPS from the perspective of innovation strategy and knowledge management.

CFD Performance Analysis and Design of a 8kW Class Radial Inflow Turbine for Ocean Thermal Energy Conversion Using a Working Fluid of Ammonia (암모니아 작동유체를 이용한 해수온도차발전용 8kW급 구심터빈의 설계 및 CFD 성능해석)

  • Mo, Jang-Oh;Cha, Sang-Won;Kim, You-Taek;Lim, Tae-Woo;Lee, Young-Ho
    • Journal of Advanced Marine Engineering and Technology
    • /
    • v.36 no.8
    • /
    • pp.1030-1035
    • /
    • 2012
  • In this research, we analysed design and CFD analysis of an inflow radial turbine for OTEC with an output power of 8kW using an working fluid of ammonia. The inflow radial turbine consists of scroll casing, vain nozzle with 18 blade numbers and rotor blade with 13 blade numbers. Mass flow rate, and inlet temperature are 0.5kg/s and $25^{\circ}C$ respectively, and variable rotational speeds were applied between 12,000 and 36,000 with 3,000 rpm intervals. As the results according to the rotational speeds, the designed speed is 24,000 rpm where maximum efficiency exists. The maximum efficiency and output power are 88.66% and 8.52kW, respectively. Through this study, we expect that the analysed results will be used as the design material for the composition of the turbine optimal design parameters corresponding to the target output power under various working material conditions.

Prestudy on Expendable Turbine Engine for High-Speed Vehicle (초고속 비행체용 소모성 터빈엔진 사전연구)

  • Kim, You-Il;Hwang, Ki-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2011.11a
    • /
    • pp.629-634
    • /
    • 2011
  • A prestudy on expendable turbine engine for high-speed vehicle was conducted. The two possible mission profiles were established to decide the engine requirements and Design Point, and Design Point analysis was performed with the values of design parameter which were obtained from similar class engines and technical references. The results showed that Specific Net Thrust is 2599.4 ft/s and Specific Fuel Consumption is 1.483 lb/($lb^*h$) at the flight condition of Sea Level, Mach 1.2. It was also found through the performance analysis on the two possible mission profiles that major design parameters for determining Net Thrust were Turbine Inlet Temperature for low supersonic flight speed and Compressor Exit Temperature for high supersonic flight speed. In addition, simple turbojet engine with axial compressor, straight annular combustor, axial turbine and fixed throat area converge-diverge exhaust nozzle was proposed as the configuration of simple low cost light engine.

  • PDF

A Study on the Development of After Burner in Inert Gas Generator (비활성 가스 제네레이터의 후방연소기 개발에 관한 연구)

  • Kim, H.K.;Ahn, K.Y.;Kim, H.S.;Lim, I.G.
    • Proceedings of the KSME Conference
    • /
    • 2001.11b
    • /
    • pp.909-914
    • /
    • 2001
  • After burner which is main part of inert gas generator(IGG) is studied for the development of IGG. The results of many experimental equations are applied to estimate characteristics of the spray nozzle and evaporation of spray, and selected the optimum design point of after burner. The selected design point of after burner are validated experimentally through the pilot plant of after burner. The flame stability is favorable at design point(150mm), that distance from stabilizer to nozzle. The emission of $NO_x$ and CO is lower than gas turbine combustor which was used in primary combustor.

  • PDF