• Title/Summary/Keyword: Turbine Blade Design

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Statistical Fracture Analysis of Turbine blade (터어빈 블레이드의 통계적 파괴 분석)

  • Choi, Jae-Ung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.2
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    • pp.101-106
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    • 2006
  • The optimum design of turbine blade at minimized fatigue life can be derived by the statistical fatigue analysis in this study, The optimum value of positions in the axes of X and Y at turbine blade can be found by design of experiments on the condition that the value of fillet radius is fixed to minimize the fatigue life. The degree of uncertainty about process at the factors in the axes of X and Y can be calculated by six sigma analysis. The optimum value of fillet radius is determined by utilizing the robust design at uncertain condition. It is concluded that maximum von Mises stress can decreased by 20% and the fatigue life can be double.

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An Experimental Study of Incidence Angel Effect on 3-D Axial Type Turbine (3차원 축류형 터빈에서 입사각의 영향에 관한 실험적 연구)

  • Kim, Dong-Sik;Cho, Soo-Yong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.26 no.9
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    • pp.1292-1301
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    • 2002
  • An experimental study of turbine performance is conducted with various incidence angles on a rotating turbine rotor. 5 different incidence angles are applied from -17$^{\circ}$to 13$^{\circ}$with 7.5$^{\circ}$gaps. In order to precisely set up the incidence angles at the rotor inlet, 5 turbine discs are manufactured with the different fir tree section. Total-to-total efficiencies are obtained on the several off-design points with considering the exit total pressure, which is meas fred at 12 locations between the hub and casing using a pressure rake. The degree of reaction is 0.373 at the mean radius, and Reynolds number based on the rotor chord is 0.86$\times$10$^{5}$ at the turbine inlet on the design point experiment. The experiment on a single-stage turbine is conducted at the low-pressure and low-speed state, but it is sufficient to consider the blade loading effect due to the rotating apparatus even though the total pressure loss at the exit is increased proportionally to the turbine output power. The experimental results recommend 6$^{\circ}$as an optimum incidence angle on the turbine blade design. The total-to-total efficiency is steeply decreased when the incidence angle is over $\pm$9$^{\circ}$ from the optimum incidence angle. In the range of less than -10$^{\circ}$incidence angle, 7.5$^{\circ}$ reduction of incidence angle generates 15% decrease of total-to-total efficiency. This result is obtained on the same rotor blade by changing only the rotational speed to minimize the effect of profile and secondary flow loss in the passage. Experimental results show that the change rate of total-to-total efficiency according to the incidence angle change is unchanged although the turbine operates at the off-design condition.

Basic Configuration Design and Performance Prediction of an 1 MW Wind Turbine Blade (1 MW 풍력터빈 블레이드 형상기본설계 및 성능해석)

  • Kim, Bum-Suk;Kim, Mann-Eung;Lee, Young-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.5
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    • pp.15-21
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    • 2008
  • In modem wind power system of large capacity above 1MW, horizontal axis wind turbine(HAWT) is a common type. And, the optimum design of wind turbine to guarantee excellent power performance and its reliability in structure and longevity is a key technology in wind Industry. In this study, mathematical expressions based upon the conventional BEMT(blade element momentum theory) applying to basic 1MW wind turbine blade configuration design. Power coefficient and related flow parameters, such as Prandtl's tip loss coefficient, tangential and axial flow induction factors of the wind turbine analyzed systematically. X-FOIL was used to acquire lift and drag coefficients of the 2-D airfoils and we use Viterna-Corrigan formula to interpolate the aerodynamic characteristics in post-stall region. In order to predict the performance characteristics of the blade, a performance analysis carried out by BEMT method. As a results, axial and tangential flow factors, angle of attack, power coefficient investigated in this study.

Standard Procedure for the Aerodynamic Design of Small Wind Turbine Blades (소형 풍력 블레이드 공력 설계를 위한 표준 절차 구축)

  • Chang, Se-Myong;Jeong, Su-Yun;Seo, Hyun-Soo;Kyong, Nam-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.473-473
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    • 2009
  • There have been many academic researches on the aerodynamic design of wind turbine based on blade element method (BEM) and momentum theory (MT, or actuating disk theory). However, in the real world, the turbine blade design requires many additional constraints more than theoretical analysis. The standard procedure is studied in the present paper to design new blades for the wind turbine system ranged from the small size from 1 to 10 kW. From the experience of full design of a 10 kW blade, the authors tried to set up a standard procedure for the aerodynamic design based on IEC 61400-2. Wind-turbine scale, rotating speed, and geometrical chord/twist distribution at the segmented span positions are calculated with a suitable BEM/MT code, and the geometrical shape of tip and root should be modified after considering various parameters: wing-tip vortex, aerodynamic noise, turbine efficiency, structural safety, convenience of fabrication, and even economic factor likes price, etc. The evaluated data is passed to the next procedure of structural design, but some of them should still be corresponded with each other: the fluid-structure interaction is one of those problems not yet solved, for example. Consequently, the design procedure of small wind-turbine blades is set up for the mass production of commercial products in this research.

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A Study on the Aerodynamic Design of Three-Dimensional Axial Type Turbine Blade (3차원 축류형 터빈익형의 공력설계에 관한 연구)

  • Jang, B.I.;Kim, D.S.;Cho, S.Y.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.38-47
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    • 2001
  • One stage axial type turbine is designed by mean-line analysis, streamline curvature method and blade design method using shape parameters. Tip and hub diameter of the turbine are 300mm and 206.4mm, respectively. The rotating speed is 1800RPM, and the output power is 1.4kW. The flow coefficient is 1.68 and the reaction factor at mean-line is 0.373. The number of stator and rotor of the turbine are 31 and 41, respectively. Mach number of stator exit flow near hub is 0.164. A test rig is developed for performance test to validate a developed design method. The experimental result shows that the maximum efficiency is obtained on the design point.

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Aerodynamic Design and Performance Prediction of Wind Turbine Blade (풍력터빈 블레이드 공력설계 및 성능예측)

  • Kim, Cheol-Wan;Cho, Tae-Hwan
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.677-681
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    • 2011
  • Characteristics of vertical and horizontal axis wind turbines are explained. The speed and direction of wind on the blade of the Darrieus type turbine changes very severely. Therefore dynamic stall happens periodically and the wake from the front blade deteriorates the performance of rear blades. Blade element momentum theory(BEMT) is widely utilized for aerodynamic design and performace prediction of horizontal axis wind turbine(HAWT). Computation analysis and wind tunnel test are also performed for the performance prediction.

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Hydrodynamically Optimal Blade Design for 500kW Class Horizontal Axis Tidal Current Turbine (500kW급 수평축 조류발전기의 수력 최적 설계)

  • Ryu, Ki-Wahn
    • Journal of the Korean Solar Energy Society
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    • v.29 no.5
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    • pp.73-80
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    • 2009
  • A tidal current turbine is designed and analyzed numerically by using blade element momentum theory. The rated power has a limitation because the diameter of the tidal current turbine cannot exceed the depth of sea water. This study investigates a horizontal axis tidal-current turbine with a rated power of 500 kW. NACA-6 series laminar foil shape is used for basic airfoil along the blade span. The distributions of chord length and twist angle along the blade span are obtained from the hydrodynamic optimization procedure. Prandtl's tip loss correction and angle of attack correction considering the three-dimensional effect are applied for this study. The power coefficient curve shows maximum peak at the rated tip speed ratio of 6.0, and the maximum torque coefficient is developed at the tip speed ratio of 4. The drag coefficient reaches about 0.85 at the design tip speed ratio.

Structural analysis of horizontal axis wind turbine blade

  • Tenguria, Nitin;Mittal, N.D.;Ahmed, Siraj
    • Wind and Structures
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    • v.16 no.3
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    • pp.241-248
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    • 2013
  • The wind turbine blade is a very important part of the rotor. Extraction of energy from wind depends on the design of blade. In this work, the analysis is done on a blade of length 38.95 m which is designed for V82-1.65 MW horizontal axis wind turbine (supplied by Vestas). The airfoil taken for the blade is NACA 634-221 which is same from root to tip. The analysis of designed blade is done in flap-wise loading. Two shapes of the spar are taken, one of them is of square shape and the other one is combination of square and cross shape. The blade and spar are of the same composite material. The Finite element analysis of designed blade is done in ANSYS. This work is focused on the two segments of blade, root segment and transition segment. Result obtained from ANSYS is compared with the experimental work.

A Study on Manufacturing and Structural Test of Wind Turbine System Blade using Natural Composite (자연섬유 복합재료 풍력 발전 시스템 블레이드 제작 및 구조 시험 연구)

  • Park, Hyun Bum
    • Journal of Aerospace System Engineering
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    • v.11 no.4
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    • pp.30-35
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    • 2017
  • In this work, a manufacturing and structural test of 1kW class horizontal axis wind turbine blade using natural-fiber composite was performed. The aerodynamic design of blade was performed after investigation on design requirement. The structural design load was investigated after aerodynamic design of blade. And also, structural design of blade was carried out. The structural design of blade was carried out using the simplified methods such as the netting rule and the rule of mixture applied to composite. The structural safety of the designed blade structure is investigated through the various load cases, stress, deformation and buckling analyses using the FEM method. Finally, the blade manufacturing and structural test using natural composite was carried out.

Aerodynamic Shape Design of a Partial Admission Turbine Using CFD (CFD를 이용한 부분흡입형 터빈 공력형상 설계)

  • Lee, Eun-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.11 s.254
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    • pp.1131-1138
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    • 2006
  • Aerodynamic shape design of a partial admission turbine using CFD has been performed. Two step approaches are adopted in this study. Firstly, two-dimensional blade shape is optimized using CFD and genetic algorithm. Initially, the turbine cascade shape is represented by four design parameters. By controlling the design parameters as variables, the non-gradient search is analyzed for obtaining the maximum efficiency. The final two-dimensional blade proved to have a more blade power than the initial blade. Secondly, the three-dimensional CFD analysis including the nozzle, rotor and stator has been conducted. To avoid a heavy computational load due to an unsteady calculation, the frozen rotor method is implemented in steady calculation. The frozen rotor method can detect a variation of the flow-field dependent upon the blade's circumferential position relative to the nozzle. It gives a better idea of wake loss mechanism starting from the lip of the nozzle than the mixing plane concept. Finally, the combination of two and three dimensional design method of the partial admission turbine in this study has proven to be a robust tool in development phase.