• Title/Summary/Keyword: Turbine Blade Design

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Structural Design of Medium Scale Composite Wind Turbine Blade

  • Kong, Chang-Duk;Kim, Jong-Sik
    • International Journal of Aeronautical and Space Sciences
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    • v.1 no.1
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    • pp.92-102
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    • 2000
  • In this study, the 750kW medium scale composite blade for the horizontal axis wind turbine system was designed and manufactured, and it was tested and evaluated by the specific structural test rig. In the test, it was found that local bucklings at the trailing edge of the blade and excessive deflections at the blade tip were happened. In order to solve these problems, the design of blade structure was modified. After improving the design, the abrupt change of deflection at the blade tip was reduced by smooth variation of the spar thickness and the local buckling was removed by extending the web length. The modified design was analyzed by the FEM, the safety and stability of the blade structure. And Fatigue life over 20 years was confirmed by using S-N linear damage method, Spera's method, etc.

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Root Cause Analysis on the Steam Turbine Blade Damage of the Combined Cycle Power Plant (복합화력발전소 증기터빈 동익 손상 원인분석)

  • Kang, M.S.;Kim, K.Y.;Yun, W.N.;Lee, W.K.
    • Journal of Power System Engineering
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    • v.12 no.4
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    • pp.57-63
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    • 2008
  • The last stage blade of the low pressure steam turbine remarkably affects turbine plant performance and availability Turbine manufacturers are continuously developing the low pressure last stage blades using the latest technology in order to achieve higher reliability and improved efficiency. They tend to lengthen the last stage blade and apply shrouds at the blades to enhance turbine efficiency. The long blades increase the blade tip circumferential speed and water droplet erosion at shroud is anticipated. Parts of integral shrouds of the last stage 40 inch blades were cracked and liberated recently in a combined cycle power plant. In order to analyze the root cause of the last stage blades shroud cracks, we investigated operational history, heat balance diagram, damaged blades shape, fractured surface of damaged blades, microstructure examination and design data, etc. Root causes were analyzed as the improper material and design of the blade. Notches induced by erosion and blade shroud were failed eventually by high cycle fatigue. This paper describes the root cause analysis and countermeasures for the steam turbine last stage blade shroud cracks of the combined cycle power plant.

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Design of 5kW-class Horizontal Axis Wind Turbine using In-house Code POSEIDON (In-house 코드 POSEIDON을 이용한 5kW급 수평축 풍력발전용 로터 블레이드 형상설계)

  • Kim, Ki-Pyoung;Kim, Ill-Soo;Choi, Young-Do;Lee, Young-Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.492-492
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    • 2009
  • Nowadays in Republic of Korea, there is no distinct reference for the related design technology of rotor blade of wind turbine. Therefore the optimum design and evaluation of performance is carried out with foreign commercial code softwares. This paper shows in-house code software that evaluates the aerodynamic design of wind turbine rotor blade using blade element-momentum theory (BEMT) and processes that is applied through various aerodynamics theories such as momentum theory, blade element theory, prandtl's tip loss theory and strip theory. This paper presents the results of the numerical analysis such as distribution of aerodynamic properties and performance curves using in-house code POSEIDON.

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Design and Flow Analysis on the 1kW Class Horizontal Axis Wind Turbine Rotor Blade for Use in Southwest Islands Region (서남권 도서지역에 적합한 1kW급 수평축 풍력터빈 로터 블레이드 설계 및 유동해석)

  • Lee, Jun-Yong;Choi, Nak-Joon;Yoon, Han-Yong;Cho, Young-Do
    • The KSFM Journal of Fluid Machinery
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    • v.15 no.3
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    • pp.5-11
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    • 2012
  • This study is to develop a 1kW-class horizontal axis wind turbine(HAWT) rotor blade which will be applicable to relatively low wind speed regions in southwest islands in Korea. Shape design of 1kW-class small wind turbine rotor blade is carried out using a blade profile with relatively high lift to drag ratio by blade element momentum theory(BEMT). Aerodynamic analysis on the newly designed rotor blade is performed with the variation of tip speed ratio. Power coefficient and pressure coefficient of the designed rotor blade are investigated according to tip speed ratio.

Development of a Submerged Propeller Turbine for Micro Hydro Power

  • Kim, Byung-Kon
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.6
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    • pp.45-56
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    • 2015
  • This paper aims to develop a submerged propeller turbine for micro hydropower plant which allows to sustain high values of efficiency in a broad range of hydrological conditions (H=2~6 m, $Q=0.15{\sim}0.39m^3/s$). The two aspects to be considered in this development are mechanical simplicity and high-efficiency operation. Unlike conventional turbines that have spiral casing and gear box, this is directing driving and no spiral casing. A 10 kW class turbine which has the most high potential of the power generation has been developed. The most important element in the design of turbine is the runner blade. The initial blade is designed using inverse design method and then the runner geometry is modified by classical hydraulic method. The design process is carried out in two steps. First, the blade shape is fix and then other components of submerged propeller turbine are designed. Computational fluid dynamics analyses based on the Navier-Stokes equations have been used to obtain overall performance data for the blade and the full turbine, respectively. The results generated by performance parameters(head, guide vane opening angle and rotational speed) variations are theoretically analysed. The evaluation criteria for the blade and the turbine performances are the pressure distribution and flow's behavior on the runner blades and turbine. The results of simulation reveals an efficiency of 91.5% and power generation of 10.5kW at the best efficiency point at the head of 4m and a discharge of $0.3m^3/s$.

Design and analysis fo wind turbine airfoils (풍력블레이드용 에어포일세트의 설계 및 해석)

  • Shin, Hyung-Ki;Kim, Seok-Woo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.362-365
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    • 2007
  • In wind turbine blades, airfoils are required to have different spec when compared with airplane airfoil. Airfoils for wind turbine blade must have a high lift-to-drag ratio, moderate to high lift and especially low roughness sensitivity. Also an operation Re. No.s are lower than conventional airplane airfoils. At mid-span and inboard region, structural problems have to be considered. Especially, for stall regulated type, moderate stall behavior is essential part of design. For these reasons, airfoil design for HAWT blade is essential part of blade design. In this paper, root airfoil and tip airfoil are discussed. For a root region, 24% thickness airfoil is designed and for a top region, 12% thickness ratio is done. A inverse design method and panel method are used for rapid airfoil design. In this paper, a design method, features of airfoil shape and characteristics are discussed.

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Structural design and evaluation of a 3MW class wind turbine blade

  • Kim, Bum-Suk
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.2
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    • pp.154-161
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    • 2014
  • This research presents results of structural designs and evaluations for 3MW Wind Turbine Blade by FEM analysis. After the GFRP model was designed as a baseline model, failure check by Puck's failure criterion and buckling analysis were accomplished to verify safety of wind turbine blade in the critical design load case. Moreover, applicability of two kinds of carbon spar cap model, was studied by comparing total mass, price and tip deflection to the GFRP model. The results showed that the GFRP model had sufficient structural integrity in the critical design load case, and the carbon spar cap model could be a reasonable solution to reduce weights, tip deflections.

Aerodynamic characteristics of a small vertical axis wind turbine with dual blade type (이중 날개 형태의 소형 수직축 풍력터빈의 공기 역학적 특성)

  • Park, Byungho;Kim, Jongsik;Lim, Jongho;Ehim, Jongbin;Lee, Seungho;Lee, Jinhyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.63.2-63.2
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    • 2011
  • The objective of this study is to investigate the aerodynamic characteristics of a small vertical axis wind turbine with dual blade type. The Wind turbine with dual blade has various angle of attack. so this turbine improve starting characteristics. The various arrangement of the vertical axis wind turbine with dual blade is designed. Among them, it shows superior quality that is arranged in three rows. Among arrangement in three rows, we use general computational fluid dynamics program CFX to find out the optimal arrangement. By comparing the predicted results of the aerodynamic characteristics of the different arrangement of the blades, an appropriate arrangement of the blade is suggested to design the small wind turbine blade.

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3-DIMENSIONAL FLOW FIELD ANALYSIS AND TIP SHAPE DESIGN IN A WIND TURBINE BLADE (풍력 발전기 블레이드에 걸친 3차원 유동장 해석 및 팁 형상 설계)

  • Jeong, Jae-Ho;Yoo, Cheol;Lee, Jung-Sang;Kim, Ki-Hyun;Choi, Jae-Woong
    • 한국전산유체공학회:학술대회논문집
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    • 2011.05a
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    • pp.243-248
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    • 2011
  • The 3-dimensional flow field has been investigated by numerical analysis in a 2.5MW wind turbine blade. Complicated and separated flaw phenomena in the wind turbine blade were captured by the Reynolds-averaged Navier-Stokes(RANS) steady flaw simulation using general-purpose code, CFX and the mechanism of vortex structure behavior is elucidated. The vortical flow field in a wind turbine rotor is dominated by the tip vortex and hub separation vortex. The tip vortex starts to be formed near the blade tip leading edge. As the tip vortex develops in the tangential direction, interacting with boundary layer from the blade tip trailing edge. The hub separation vortex is generated near the blade hub leading edge and develops nearly in the span-wise direction. Furthermore, 3-dimensional blade tip shape has been designed for increasing shrift power and reducing thrust force on the wind turbine blade. It is expected that the behavior of the tip vortex and hub separation vortex plays a major role in aerodynamic and aeroacoustic characteristics.

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Shape design and flow analysis on a 200W-class gyromill type vertical axis wind turbine rotor blade (200 W급 자이로밀형 수직축 풍력터빈 로터 블레이드 형상설계 및 유동해석)

  • Cho, Woo-Seok;Kim, Hyun-Su;Choi, Young-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.37 no.2
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    • pp.170-177
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    • 2013
  • This study is focused on the shape design and flow analysis on a 200 W-class Gyromill type vertical axis wind turbine rotor blade. Single tube theory is adopted for the shape design of the turbine blade. 2-dimensional CFD analysis is conducted to examine the turbine performance with basic shape, and then 3-dimensional shape is determined from the examination of the performance. By the CFD analysis on the 3-dimensional shape of the wind turbine, performance of the turbine is examined and also, shape of the wind turbine rotor blade is determined accordingly. From the results of this study, a 200 W-class Gyromill type vertical axis wind turbine rotor blade is designed and the reliability of the design method is confirmed by CFD analysis.