• 제목/요약/키워드: Tungsten Carbide-alloy

검색결과 42건 처리시간 0.024초

초경합금재의 평명연삭에 의한 온도분포 (Temperature Distribution of Tungsten Carbide Alloy Steel(WC-Co) for Surface Grinding)

  • 남준우;김원일;허성중
    • 한국정밀공학회지
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    • 제12권7호
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    • pp.178-188
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    • 1995
  • A study on the temperature distribution of tungsten carbide alloy steel(WC-Co) in surface grinding was conducted to improve the surface finish and to find optimum grinding conditions which would lead to efficient grinding operation by theoretical finite element method analysis and experimental test of workpiece under various conditions. Based on the comparixion of test results and FEM analysis data, it is concluded that the FEM computer simulation of heat transfer is useful in predicting the temperature distribution of test material that the increase of temperature is more infuleneced by the grinding depth than the grinding speed. And that the grinding energy flux of dey grinding is 4 to 6 time greater than wet grinding regardless of grinding speed and finally that the heat transfer does not take place in depth deeper than 3mm from the grinding surface.

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Microstructure analysis of DLC thin film fabricated by filtered arc ion plating method

  • Park, Y.P.;Kim, T.G.;Cheon, M.W.
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.363-367
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    • 2012
  • DLC (diamond liked carbon) coating of the tungsten carbide (WC) alloy core surface for molding a glass aspheric lens improves the quality of glass lens and the molding core and is characterized by high hardness, high elasticity, abrasion resistance and chemical stability. In this study, the effect of DLC coating of a thin film by means of the filtered AIP (arc ion plating) technique was examined on Ra and shape of the coated surface. Roughness before and after DLC coating was measured and the result showed that the roughness was improved after coating as compared to before coating. It was observed that DLC coating of the WC alloy core surface for molding had an effect on improving the roughness and shape of the core surface. It is considered that this will have an effect on improving abrasion resistance and the service life of the core surface.

초소형 초경 PCD Tool 제작을 위한 초경합금간 확산접합의 온도 의존성 연구 (The Temperature Dependence of the Diffusion Bonding Between Tungsten Carbides for Micro WC-PCD Tool Fabrication)

  • 정바위;박정우
    • 한국생산제조학회지
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    • 제22권5호
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    • pp.812-817
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    • 2013
  • This study demonstrates the diffusion bonding process between a tungsten carbide shank (K30) and tungsten carbide (DX5) for micro WC-PCD tool fabrication. A type of nickel alloy was used as the filler met alto improve the bond ability between K30 and DX5. The bonding pressure, time, and surrounding conditions were kept constant. In particular, the normal pressure was controlled precisely under buckling analysis. Diffusion bonding was performed at various operation temperatures (1170-1770 K) by using a specially designed jig. The microstructure on the localized bonded surface was analyzed using scanning electron microscopy and optical microscopy. In the case of diffusion bonding of WCat 1370-1770K, the filler metal melted completely and diffused between the two base metals, and they were bonded more tightly on both sides than at temperatures below 1370 K. Our results demonstrated the importance of sensitive temperature dependence of diffusion bonding.

Effect of C/Ti Atomic Ratio of TiCx Raw Powder on the Properties of Ti-Mo-W-TiC Sintered Hard Alloy

  • Nakahara, Kenji;Sakaguchi, Shigeya
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.109-110
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    • 2006
  • We have studied the effect of C/Ti atomic ratio of TiCx (x=0.5, 0.75 and 1.0) raw powder on the properties of the Ti-Mo-WTiC sintered hard alloy. The decrease of C/Ti atomic ratio accelerated the densification in the sintering process. The hardness was remarkably improved up to 1350HV with decreasing the C/Ti atomic ratio because of increase of TiCx phase volume content and its fine dispersion. From the results of electro-chemical tests in acid and 3% NaCl solutions, it was obvious that every alloy had excellent corrosion resistance, which meant about 200 times better than that of WC-Co cemented carbide.

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임플랜트 지대주 나사의 텅스텐 카바이드/탄소 코팅이나사풀림에 미치는 영향 (Influence of tungsten carbide/carbon coating of implant-abutment screw on screw loosening)

  • 박재경;정창모;전영찬;윤지훈
    • 대한치과보철학회지
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    • 제46권2호
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    • pp.137-147
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    • 2008
  • 임플랜트 보철물에서 각 구성 요소를 연결하는 나사 풀림 현상이 흔히 발생하고 있다. 나사 풀림을 최소화하기 위해서 연결 구성 부품 사이의 압축력을 최대로 하는 것이 중요한데, 나사 신장의 허용 한계 내에서 조임회전력을 증가시켜 나사 내부의 인장력 즉 전하중을 극대화하기 위해서는 마찰 계수를 감소시켜 초기 조임회전력의 손실을 최소화해야 한다. 건조 윤활제를 나사 표면에 코팅한 나사들이 전하중을 증가시키고 나사 풀림을 감소시키나 나사의 반복체결에 따른 코팅표면의 마모가 문제점으로 지적되고 있다. 최근 내마모성이 우수하며 동시에 나사의 마찰 저항을 최소화할 수 있는 텅스텐 카바이드/탄소 코팅을 이용한 나사가 임상에 사용되고 있으나 실제적으로 연결부 안정성에 미치는 영향에 관한 연구는 미미한 편이다. 이에 본 연구에서는 external butt joint 형태를 가지는 US II 시스템과 one stage용 8도의 internal cone 연결형태의 SS II 시스템 및 11도의 internal cone 연결형태의 GS II 시스템에서 티타늄 합금 나사의 텅스텐 카바이드/탄소 코팅이 지대주 나사 풀림에 미치는 영향을 알아보기 위하여 100만 회 반복 하중 전후의 풀림회전력 및 상실률을 비교한 결과 다음과 같은 결론을 얻었다. 1. 초기 풀림회전력은 티타늄 합금나사보다 텅스텐 카바이드/탄소 코팅 나사를 사용한 경우 작게 나타났으며 (P<.01), 동일 나사를 사용한 경우에는 임플랜트 시스템 간에 차이가 없었다 (P>.05). 2. 반복하중에 따른 풀림회전력의 상실률은 두 나사 모두에서 external butt joint 형태의 US II 시스템이 internal cone 연결형태의 SS II 와 GS II 시스템 보다 크게 나타났으나, SS II 와 GS II 시스템 사이에는 차이를 보이지 않았다 (P<.01). 3. 텅스텐 카바이드/탄소 코팅 나사를 사용한 경우 티타늄 합금 나사에 비해 모든 시스템에서 반복하중 후 풀림회전력 상실률이 작게 나타났으며 (P<.01), 코팅 나사 사용으로 인한 상실률의 감소차는 임플랜트 시스템 간에 차이를 보이지 않았다 (P>.05).

Impact 구동 방식 압전 엑츄에이터의 마찰재 특성 (Properties of friction material for impact driven piezoelectric actuator)

  • 이동균;강병우;문재호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.285-285
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    • 2007
  • Friction material in a piezoelectric system is a important part to affect to moving performance. In this paper, alumina ceramics $(AlO_2)$, silicon carbide (SiC), high speed steel and super-hard alloy (WC, Tungsten Carbide) having a hardness knoop of 1000 to 2000 $kg/mm^2$ were tested as a friction material of AF module. Even though $AlO_2$, SiC and high speed steel were a high-hardness material, $AlO_2$ and SiC were worn by a rough surface, and SiC is rusted in humidity condition. AF module using super-hard alloy has showed a stable moving performance in life time test.

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Ti-6Al-4V 합금의 절삭특성과 FEM 해석 비교에 관한 연구 (A Study on the Cutting Characteristics and Analysis by a FEM in the Machining of Ti-6Al-4V alloy)

  • 김남용;홍우표;이동주
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.29-35
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    • 2001
  • The cutting characteristics of Ti-6Al-4V alloy and total wear when machining Ti-6Al-4V alloy was studied to understand the machining characteristics. This material is one of the strong candidate materials present and future aerospace or met ical applications. Nowadays their usage has already been broaden to commercial applications such as golf club head, finger rings and many decorative items. Anticipating the general use of this material and development of the titanium alloy in domestic facilities, the review and the study of the machining parameters far those alloys are deemed necessary. This study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of tita mum alloys.

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Ti-6Al-4V 타이타늄 합금의 절삭특성에 관한 연구 (A Study on the Machining Characteristics of Ti-6Al-4V Alloy)

  • 김남용;고준빈;이동주
    • 한국정밀공학회지
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    • 제20권4호
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    • pp.20-28
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    • 2003
  • The machinability of Ti-6Al-4V titanium alloy and tool wear behavior in machining of Ti-6Al-4V titanium alloy was studied to understand the machining characteristics. This material is one of the strong candidate materials in present and future aerospace or medical applications. Recently, their usage has already been broaden to everyday's commercial applications such as golf club heads, finger rings and many decorative items. To anticipate the general use of this material and development of the titanium alloys in domestic facilities, the review and the study of the machining parameters for those alloys are necessary. This study is concentrated to the machining parameters of the Ti-6Al-4V alloy due to their dominant position in the production of titanium alloys.

Characteristics of Rhenium-Iridium coating thin film on tungsten carbide by multi-target sputter

  • Cheon, Min-Woo;Kim, Tae-Gon;Park, Yong-Pil
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.328-331
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    • 2012
  • With the recent development of super-precision optical instruments, camera modules for devices, such as portable terminals and digital camera lenses, are increasingly being used. Since an optical lens is usually produced by high-temperature compression molding methods using tungsten carbide (WC) alloy molding cores, it is necessary to develop and study technology for super-precision processing of molding cores and coatings for the core surface. In this study, Rhenium-Iridium (Re-Ir) thin films were deposited onto a WC molding core using a sputtering system. The Re-Ir thin films were prepared by a multi-target sputtering technique, using iridium, rhenium, and chromium as the sources. Argon and nitrogen were introduced through an inlet into the chamber to be the plasma and reactive gases. The Re-Ir thin films were prepared with targets having a composition ratio of 30 : 70, and the Re-Ir thin films were formed with a 240 nm thickness. Re-Ir thin films on WC molding core were analyzed by scanning electron microscope (SEM), atomic force microscope (AFM), and Ra (the arithmetical average surface roughness). Also, adhesion strength and coefficient friction of Re-Ir thin films were examined. The Re-Ir coating technique has received intensive attention in the coating processes field because of promising features, such as hardness, high elasticity, abrasion resistance and mechanical stability that result from the process. Re-Ir coating technique has also been applied widely in industrial and biomedical applications. In this study, WC molding core was manufactured, using high-performance precision machining and the effects of the Re-Ir coating on the surface roughness.